background image

Now draw the skew straight back whilst raising
the handle slowly, until the edge of the heel at
the pencil line starts to cut.

As the edge begins to cut, roll the skew in the
direction of the vee, so that the exact portion
of the edge, when started cutting, will travel in
a 90° arc down to the bottom of the vee.

Upon reaching the bottom of the vee, the skew
should be on edge. Reverse the movements to
cut the side of the adjacent bead.

It is important that only the extreme heel should
do the cutting.  This means that the bottom edge
of the bevel, next to the vee, must at all times
be tangent to the arc of the bead being formed.

Easier beads can be shaped with a spear point
chisel.  Use pencil marks and sizing cuts as
before.  Push the chisel straight into each cut
and rotate it horizontally to round off the
adjacent edges.  It must be moved slightly in
the direction of rotation at the same time, to
keep the point from digging into the adjacent
bead.

8.

CUTTING COVES (CONCLAVES)

This is the most difficult single cut to master, but
one of the most important in good wood turning.
First, use pencil marks to indicate the edges.
Then rough-it out to within about 3mm of the
desired finish surface by scraping with the gouge
or round nose chisel. If the cove is to be very
wide, sizing cuts can be made to plot the
roughing out.
Once it is roughed out, the cove can be finished
in two cuts, one from each side to the bottom
centre.
At the start of either cut, the gouge is held with
handle high and the two sides of blade held
between the thumb and forefinger of tool rest
hand, just behind the bevel.
Position the fingers ready to roll the blade into
cove.  Hold the blade so that bevel is at a 90°
angle to the work axis, with the point touching
the pencil line and pointing into work axis.

From here, depress the tip slightly to start the cut,
then continue to move tip down in an arc
toward the bottom centre cove, at the same
time rolling chisel uniformly so that at the end of
the cut it will be flat at the bottom of the cove.
The object is to keep the extreme tip of the
gouge doing the cutting from start to finish.
Reverse movements to cut the opposite side.

Coves can be scraped to finish using the round
nose chisel or a file, but these methods do not
generally produce perfectly curved coves.

9.

MAKING A LONG CONVEX CUTS

First turn work down to approximate size, using
sizing cuts (as required) to determine various
diameters.  Finish cut can then be made with
either skew or gouge.
If the skew is used, the principles of operation
are the same as those employed in cutting a
bead, except that the curve is longer and may
be irregular.  Use the extreme heel throughout.
Start at the longer end of the curve (if curve is
irregular) and progress toward the  steeper end.
If a gouge is used, make the cut in the same
direction. Start with the handle well back from
the point, swinging it in the direction of tool travel
to overtake the point, if necessary, when the
steep part of the curve is reached. The object is
to keep the extreme point doing the cutting
throughout, with the bevel at a tangent to the
curve as much as possible.

10. MAKING LONG TAPER CUTS

Long taper cuts are made like long convex cuts,
with the skew or gouge.  However, the angle
between the cutting edge and handle is kept
constant during the entire cut.  The handle is
not swung around.  Always cut downhill.  Do not
cut too deeply at the centre of the taper.

25

Fig. 46

Fig. 45

Fig. 44

Fig. 43

Summary of Contents for Woodworker CWL12D

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS 37 WOODLATHE Model No CWL12D Part No 6500680 12 97...

Page 2: ...elt Tensioning 12 Preparation for use Spindle Faceplate Outboard Turning Indexing 13 Using Woodworking Chisels and Basic Techniques 18 Making Standard Cuts 23 Spindle Turnings 26 Miscellaneous Operati...

Page 3: ...mbling this machine please read this manual thoroughly and follow all instructions carefully In doing so you will ensure the safety of yourself and that of others around you and you can 3 WARNING THIS...

Page 4: ...or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 13 USE EAR DEFENDERS 14 DON T OVERREACH Keep proper footing and balance at...

Page 5: ...dstock Always set the workpiece into the centre with a soft mallet first and then mount the Centre with workpiece attached into headstock spindle 10 When using the Faceplate ensure the workpiece is se...

Page 6: ...nect BROWN coloured cord to plug terminal marked letter L or coloured RED Connect BLUE coloured cord to plug terminal marked letter N or coloured BLACK We recommend that this unit is fitted with a Res...

Page 7: ...e cover B Bed 1 Headstock End 2 Foot End C Foot D Bed Clamping bolt UNPACKING AND CHECKING CONTENTS OF CARTON Fig 1 E Tailstock assembly F Tool rest bracket G Tool rest base H Tool rest 12 J Tool rest...

Page 8: ...atisfied tha alignment has been attained When satisfied screw in the single countersunk headed screw Q through the hole in the key and into the tailstock end so that the two halves of the bed are now...

Page 9: ...ket and to lock the Tailstock spindle to prevent it from moving during operation Before screwing the handles in place ensure that a brass slug is inserted in each of the holes where the Tailstock and...

Page 10: ...lignment To align centres refer to Fig 7 and adjust as follows 5 2 Insert spur centre into head stock spindle and revolving centre into tailstock spindle Note Do not drive or hammer centres into their...

Page 11: ...n P TAILSTOCK LOCK Clamps the tailstock to the bed Q HAND WHEEL Adjusts the tailstock spindle R ROTATING CENTRE S INDEX PIN Engages with the spindle pulley to produce equal spacing for various operati...

Page 12: ...cated in the corner of the motor mounting bracket V fig 10 thus restricting downward pivoting travel Conversely loosening the adjusting bolt allows increased pivot on the bracket thus decreasing belt...

Page 13: ...on the wood where the diagonal lines cross 1 5 Drive the centre into the wood Use a wooden mallet or a plastic hammer but put a piece of wood on the end of the centre to protect it 1 6 Remove the rot...

Page 14: ...to the headstock spindle and tightened securely by holding the faceplate and turning the spindle nut using a 27mm or 1 1 16 AF spanner to lock it up against the faceplate boss Fig 17 The screws used i...

Page 15: ...be taken and speeds must be restricted to minimums In order to perform outboard turning operations you must first build a stand similar to the one shown in Fig 19 This is no more than a tool rest sup...

Page 16: ...MOST COMMONLY USED CHISEL TYPES 2 1 Cutting and Scraping To cut the chisel is held so that the sharp edge actually digs into the revolving work to peel off a shaving To scrape the chisel is held at a...

Page 17: ...e held with the bevel pressed against the work and the tool rest will act as a fulcrum to support the chisel against the downward force of the revolving work If the rest is placed too low so that the...

Page 18: ...pass squarely under the chisels edge This then is the position in which it is easiest to hold the chisel steady To obtain this position place the rest approximately 1 8 3mm thickness of chisel below t...

Page 19: ...in one hand 6 USING THE SCRAPING CHISELS A 1 2 wide spear point chisel a 1 2 wide round nose chisel and a 1 wide flat nose chisel complete the list of tools ordinarily used by home craftsmen Each of...

Page 20: ...wn so that the heel of the hand below the little finger acts as a sliding guide against the rest The handle hand controls chisel position Finish cutting requires more control with less force and is be...

Page 21: ...as deeply as desired at any spot along the work At this stage long cuts from the centre of either 23 end can also be taken Roughing off generally is continued until the cylinder is approximately 3mm...

Page 22: ...as a pivot Otherwise the cutting position and sequence of cuts is the same As when using the toe it is important that cutting be done only by extreme end of cutting edge If deep vees are planned it is...

Page 23: ...as deeply as desired at any spot along the work 23 At this stage long cuts from the centre of either end can also be taken Roughing off generally is continued until the cylinder is approximately 3mm...

Page 24: ...as a pivot Otherwise the cutting position and sequence of cuts is the same As when using the toe it is important that cutting be done only by extreme end of cutting edge If deep vees are planned it is...

Page 25: ...to roll the blade into cove Hold the blade so that bevel is at a 90 angle to the work axis with the point touching the pencil line and pointing into work axis From here depress the tip slightly to sta...

Page 26: ...ke the sizing cut down to the proper diameter by using the callipers to determine when the cut is finished After making the sizing cuts hang the pattern behind the lathe where it will serve as a guide...

Page 27: ...the centre of the spindle this portion being at least 3mm over finish size to allow for later removal of any marks made upon it Operate lathe at a slower speed than normal Lubricate the workpiece at...

Page 28: ...pad in the tailstock and place a scrap board between the pad and the work For cross drilling round stock use a metal lathe crotch centre in the tailstock Work may be supported on supporting blocks lai...

Page 29: ...in the same manner as that for a spindle Practically all of the balance of the operations however are done by using scraping methods A few of the standard contours which are often turned are illustrat...

Page 30: ...huck When mounted in the chuck the workpiece is substantially supported for any faceplate type of turning 2 TURNING CYLINDERS Stock for cylinders should be mounted on the screw centre or a small facep...

Page 31: ...res using standard procedures Smaller balls can be mounted as face plates on the small faceplate of screw centre Lines drawn to indicate the centre and ends of the ball shape are helpful in plotting t...

Page 32: ...relieved by sanding the lip of the body 7 SEGMENTED TURNINGS Segmented turnings and boxes can be extremely attractive and this method of preparing wood stock is more economical than the use of a larg...

Page 33: ...should be kept to a minimum A large contact area such as the full edge of the spear point chisel will cause chatter and probable chipping Properly worked the chip comes off in a continuous ribbon In...

Page 34: ...e used SANDING BUFFING AND POLISHING 1 USING THE LATHE TO SAND TURNINGS Turnings should be sanded with the lathe running in second lowest speed A large sheet of sandpaper is useful for smoothing cylin...

Page 35: ...s on duplicate production parts The chuck is made slightly oversized and a piece of rubber hose for small parts is inserted in the recess to grip the workpieces Workpieces can be changed without stopp...

Page 36: ...the Chuck 6500645 Bowl Turning Rest 6500646 6 Face Plat Right Hand 6500646 6 Face Plate Left Hand 6500648 8 Piece Chisel Set 6500649 36 For Spare Parts and Service please contact your nearest dealer o...

Page 37: ...ock SD1234 35 Screw Soc HD Set 3 8 16x3 4 SD1235 36 Bolt 1 Hex HD 5 16x3 4 SD1236 37 Plunger SD1237 38 Pin SD1238 39 Spring SD1239 40 Housing Plunger SD1240 41 Spindle Headstock SD1241 42 Nut 3 4 16 H...

Page 38: ...38 PARTS DIAGRAM...

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