Clarke weld MIG 100EN Operating & Maintenance Instructions Download Page 40 | Manualshive

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Summary of Contents for weld MIG 100EN

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS Models 90EN 100EN 105EN 151EN 0515 GAS NO GAS MIG WELDER GAS NO GAS MIG WELDER...

Page 2: ...roof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned...

Page 3: ...ling the Welding Wire 16 Selecting the Drive Roller Groove 18 Converting to Gas Supply 18 Preparation for Use Preparing the Work 20 Setting the Controls 20 Welding Wire Preparation 21 Attaching the Ea...

Page 4: ...AREA Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area Avoid using your welder in the vicinity of a other supply cable...

Page 5: ...evel 2 4 Equipotential bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase...

Page 6: ...space A hard hat should be worn when others work overhead Flammable hair preparations should not be used by persons intending to weld or cut B Toxic fume prevention Severe discomfort illness or death...

Page 7: ...during and for some time after welding or cutting if a appreciable combustibles including building construction are within 10m b appreciable combustibles are further than 10m but can be ignited by spa...

Page 8: ...ks 2 Eye and head protection Protecteyesfromexposuretoarc NEVERlookatanelectricarcwithoutprotection Welding helmet or shield containing a filter plate shade no 12 or denser must be used when welding P...

Page 9: ...duckboard or rubber mat when dampness or sweat can not be avoided Sweat sea water or moisture between body and an electrically LIVE part or earthed metal reduces the body surface electrical resistance...

Page 10: ...rces used with shielded metal arc welding and similar processes may not be equipped with welding power output on off control devices With such equipment the electrode is electrically LIVE when the pow...

Page 11: ...e panels removed NEVER attempt any electrical or mechanical repair unless your are a qualified technician If you have a problem with the machine contact your local CLARKE dealer NEVER use or store in...

Page 12: ...as flows over and around the weld pool This gas flow is provided by a flux core within the welding wire electrode The flux melts due to the heat produced giving off a gas This gas prevents oxygen in t...

Page 13: ...Replacement fuse covers can be obtained from your local dealer or most electrical stockists Fuse Rating The fuse in the plug must be replaced with one of the same rating 13 amps and this replacement...

Page 14: ...e care MIG 90EN 105EN 110EN 1 Rubber Feet with washers and screws 4 pcs 2 2 Piece Welding Mask 3 Welding Mask handle complete with plastic nut and 2xplastic screws 4 Package containing 1x Clear Glass...

Page 15: ...n into the handle and secure with the screw provided Thegasbottleissecuredtothemachineusingthelargewormdrivefasteningbandwhich isthreadedthroughtheopeningprovidedontherearpanelofthemachine B THE WELDI...

Page 16: ...ious damage C INSTALLING THE WELDING WIRE NOTE These machines are supplied with a Clarke Mini spool of mild steel flux cored welding wire A 5kg spool is available from your Clarke dealer See Accessori...

Page 17: ...ll off the torch shroud by twisting it anti clockwise then unscrew the contact tip 6 Closethesidepanelofthe machine plug into a 230V 50HZ outlet or switch on isolator switch on the machine and press t...

Page 18: ...hen be turned fully clockwise to lock the roller securely in place D CONVERTING TO GAS WELDING For welding stainless steel or aluminium it is necessary to convert your NO GAS machine to GAS operation...

Page 19: ...s based on the action of a needle operated by a knob placed over a graduated dial plate from 0 to 6 acting on the valve of the bottle With the knob turned to position 0 there is no gas flow before sta...

Page 20: ...ill illuminate if the Thermal Overload intervenes See Thermal Overload on page 23 ii WIRE FEED SPEED CONTROL The WIRE FEED Rotary Control Knob with graduations from 0 to 10 is used to control the wire...

Page 21: ...D Attach the Earth Lead Clamp 1 NO GAS WELDING For NO GAS welding to take place the earth cable MUST be connected to the POSITIVE terminal and the torch lead to the NEGATIVE terminal as shown in FIG...

Page 22: ...weld Oneoftheproblemsexperiencedwithnovicewelders istheweldingwirestickingtothe contact tip This is as a result of the wire feed speed being too slow It is always better thereforetostartwithtoohighasp...

Page 23: ...ecured correctly to the cable Check the gas hose for security and serviceability As a general rule the power supply should be inspected internally at least annually Consult your CLARKE dealer WARNING...

Page 24: ...ctly seated Note that a dowel is used to locate the two halves of the handle Ensure it is correctly lined up before tightening the five securing screws 9 Pullthehosesothatitisasstraightaspossible andl...

Page 25: ...rum brake tangle around wire Caution Do not over tighten drum inside machine 7 Erratic wire feed a Drum brake too tight a Loosen drum brake slightly b Feed roller worn b Check and replace if necessary...

Page 26: ...0 2 MIN 6 2 MIN 6 1 0 2 0 1 MAX 6 2 MAX 6 2 0 3 0 2 MAX 7 8 2 MAX 7 8 STEEL A B C 0 8 1 MIN 7 8 1 0 2 0 2 MIN 7 8 2 0 3 0 2 MAX 9 Workpiece Thickness mm Welding Position Wire Speed Adjustment 0 8 mm...

Page 27: ...MAX 7 2 MAX 7 3 0 2 MAX 7 8 2 MAX 7 8 STEEL A B C 0 8 1 MIN 6 1 0 2 0 2 MIN 6 2 0 3 0 2 MAX 7 8 Workpiece Thickness mm Welding Position Wire Speed Adjustment 0 8 mm Gas Welding Wire ALUMINIUM CONTROL...

Page 28: ...3 0 6 0 A 3 MAX 8 A 3 MAX 8 1 STEEL CONTROL SETTINGS REFERENCE TABLES B MIGs 151EN A B C D 0 6 0 8 A 2 MIN 5 0 8 1 0 A 3 MIN 6 1 0 1 2 1 2 3 MAX 6 1 2 2 0 A 2 MAX 6 2 0 3 0 A 3 MAX 8 Workpiece Thickn...

Page 29: ...WIRING DIAGRAMS MIG 90EN 29...

Page 30: ...WIRING DIAGRAMS MIG 100EN 105EN 30...

Page 31: ...WIRING DIAGRAMS MIG 151EN 31...

Page 32: ...PARTS DIAGRAM MIG 90EN 32...

Page 33: ...15 14 Plastic Wire Feeder 1 EN44440017 15 Ball Bearing 1 EN21500001 16 Left upper Panel 1 EN33705614 17 Right upper Panel 1 EN33705613 18 Insulating Washers 2 EN04600022 19 Choke 1 EN44135100 20 Divid...

Page 34: ...PARTS DIAGRAM MIG 100EN 105EN 34...

Page 35: ...ing 1 EM21500001 16 Torch Grommet On Front Panel 1 EM21690458 17 Left upper Panel 1 EM33705614 18 Female Dinse Plug 2 EM22100002 19 Right upper Panel 1 EM33705613 20 Amber Pilot light Switch 1 EM22200...

Page 36: ...PARTS DIAGRAM MIG 151TE 36...

Page 37: ...ool 1 EN 21910028 14 Spool Holder Retaining Ring 1 EN 21690012 15 Fixed Spool Holder 1 EN 21690011 16 Ball Bearing 1 EN 21500001 17 Wire Feed Roll 1 EN 33805074 18 Torch Grommet 1 EN21690458 19 Left S...

Page 38: ...60 For welding Stainless Thin Sheet MS 3 Welding Tips 0 6mm pack of 5 8132260 0 8mm pack of 5 8132270 1 0mm pack of 5 8132040 4 Gas Regulator 8132000 In addition to the above your Clarke dealer can pr...

Page 39: ...Y 10 minute period the machine may operate for 6 minutes and must have a down time of 4 minutes 90EN 100EN 105EN 151TE Power Supply 230V 50Hz 1Ph 230V 50Hz 1Ph 230V 50Hz 1Ph 230V 50Hz 1Ph Fuse Rating...

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