Clarke STRONG-ARM CSA12F Operation & Maintenance Instructions Manual Download

Page: 13 / 16

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

PARTS LISTS

PART NO DESCRIPTION

Pressure Gauge

Bolt M10 x 30

Nylon Washer

Washer 10mm

Ram Assembly

Spring Washer 10mm

Upper Collar

M10 Nut

Ram Base Plate

Bolt M10 x 25

Lower Collar

Pump Assembly

Hydraulic Hose

Bolt M6 x 16 Hex Hd

Cross beam

Washer 6mm

Bolt M12 x 35

Bolt M8 x 16

Washer 12mm

Washer 8 mm

Spring Washer 12mm

Stay Bar

M12 Nut

Foot

Side Support

Pump Support Plate

Mandrell/Adaptor Bracket

Connecting Nut

Bolt M12 x 30

15mm Mandrell

Heel Blocks

25mm Mandrell

Press Bed

40mm Mandrell

Supporting Pins

50mm Mandrell

Bottom Cross Member

Headpiece

Pressing Plate

PART NO DESCRIPTION

Bolt M20 x 25

R14

O-ring 46.5 x 1.5

O-Ring

R15

Distance Piece

Connector

R16

Spring

Gauge Coupling

R17

Nut M8

Dust Cap

R18

O-Ring 29.5x3.55

Connector Nut

R19

Ram Piston

Bolt M8 x 30

R20

Grub Screw M6x10

Cylinder

R21

Washer

Circlip

R22

Bolt M8 x 12

R10

O-Ring

R23

Threaded End

R11

O-Ring 40 x 5.3

R24

Cap Piece

R12

Sealing Ring

R25

Upper Ring

R13

O-Ring 45x2.65

R26

Locking Collar

Summary of Contents for STRONG-ARM CSA12F

Page 1: ...WARNING Read these instructions before using the machine OPERATION MAINTENANCE INSTRUCTIONS GC0313 12 TONNE HYDRAULIC PRESS MODEL NO CSA12F PART NO 7613015 ...

Page 2: ...nded Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights SAFETY PRECAUTIONS During assembly or if the press is moved always call for the help of an assistant do not manhandle single handedly Ensure the press is bolted down onto a solid flat surface Ensure the press is located on fi...

Page 3: ...erate if any of these conditions exist Have repairs made only by authorised service centre Remove load from press bed before attempting to adjust bed height Press only on a work piece supported by the press bed When using accessories such as arbor plates be certain they are centered below the ram and are in full contact with the bed Parts being pressed may splinter shatter or be ejected from the p...

Page 4: ...s purpose IMPORTANT Do not locate your press where it will be open to the elements as severe weather conditions will damage the hydraulic parts 1 Attach the feet and the bottom cross member to the side supports using the nuts bolts and washers 2 Add the stay bars to each side and bolt into place 3 Bolt one of the cross beams to the side supports Attach the ram baseplate to the cross beam securing ...

Page 5: ...port at a height of your choosing Then lower the bed frame onto the pins 9 Screw the pressure gauge to the connecting nut on top of the ram cylinder Seal the thread with PTFE tape ensuring it is tight when the gauge is facing the front of the press 10 Pass the hydraulic hose through the gap between the two cross beams Unfasten the protective hose caps and screw the hose onto the threaded connectio...

Page 6: ...e bolts 14 Bolt the pump to the support plate using the socket head bolts from below then screw the pump handle into the pump actuating lever 15 Bolt the mandrell storage bracket to the side of the frame using the bolts supplied 16 Store the mandrells including the adaptor in their positions on the bracket PUMP RAM OPERATION 1 Before using the press purge any air from the system by opening the rel...

Page 7: ...t with the supporting pins fully home POSITIONING THE RAM The ram can positioned as required by sliding it along the cross beam Lock it in position with the socket head adjusting bolt on each side Always position the ram directly above the workpiece FITTING THE MANDRELLS OR PRESSURE CAP Four mandrells are provided any of which may be connected to the end of the ram using the adaptor supplied Alter...

Page 8: ... in use OPERATION 1 Place the workpiece on the bed It must be completely stable and supported by packing or shims where required Steel pressing plates are supplied which locate on the bed Place the workpiece on a combination of these to give it stability NOTE Any packing pieces or shims used MUST be capable of withstanding the pressure that will be brought to bear and MUST be of sufficient size wi...

Page 9: ...he release valve anticlockwise in small increments to release ram pressure and allow removal of the workpiece MAINTENANCE A visual inspection must be made before each use of the press checking for leaking hydraulic fluid and damaged loose or missing parts Owners and or users should be aware that repair of this equipment requires specialised knowledge and facilities It is recommended that a thoroug...

Page 10: ...l draw off the oil into an approved container and dispose of the product and the oil according to local regulations TROUBLESHOOTING Problem Probable Cause Remedy Pump unit will not work Dirt on valve seat warn seals Bleed pump unit or have unit overhauled with new seals Pump will not produce pressure Pump feels hesitant under load Pump will not lower com pletely Air lock Open the release valve and...

Page 11: ... com or Service clarkeinternational com TECHNICAL SPECIFICATIONS Capacity 12 Tonne Dimensions Operating Pressure 10000 PSI A 80 mm F 695 mm ex pump Ram Stroke 184 mm B 515 mm G 500 mm Ram Diameter 42 mm C 945 mm H 1662 mm Net Weight 85 kg D 205 mm L 152 mm E 185 mm ...

Page 12: ...12 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com FRAME ASSEMBLY PARTS DIAGRAM ...

Page 13: ...31 Foot 13 Side Support 32 Pump Support Plate 14 Mandrell Adaptor Bracket 33 Connecting Nut 15 Bolt M12 x 30 34 15mm Mandrell 16 Heel Blocks 35 25mm Mandrell 17 Press Bed 36 40mm Mandrell 18 Supporting Pins 37 50mm Mandrell 19 Bottom Cross Member 38 Headpiece 39 Pressing Plate PART NO DESCRIPTION PART NO DESCRIPTION R1 Bolt M20 x 25 R14 O ring 46 5 x 1 5 R2 O Ring R15 Distance Piece R3 Connector R...

Page 14: ...14 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com RAM PARTS DIAGRAM ...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 16: ......

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