Clarke Strong-Arm CPL30T Operating & Maintenance Instructions Download Page 21 | Manualshive

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International

21

Table of lubricants

Component

Lubricant

Interval

Nut system

15W40 oil or light gear
lubricant oil, about 2 x 0.8 dl

every six months

Sliding surfaces of the

C-90 oil

monthly

cable switch system

Axial bearings

LZS-3

annually

Radial bearings

LZS-2

annually

Chain lubrication

LZS-3

every six months

Reference table of lubricants

MSZ ...................................................... C-90

TOCT ................................................... TAN-15

DIN ...................................................... SAE-90

SHELL ................................................... OENTAX-90

AGIP .................................................... ROTRA-90

BP ........................................................ GEAR-90

ESSO .................................................... GEAR-OIL + 85 W-90

MOBIL ................................................. Mobilube C 90

MSZ ...................................................... LZS-3

MSZ ...................................................... LZS-2

TOCT ................................................... YC-3

DIN ...................................................... Roller bearing grease B/6562

SHELL ................................................... Grease FN 2

MOBIL ................................................. Mobilgrease AA No 3

MSZ ...................................................... Molybdenum paste

DIN ...................................................... Molybdenum Disulphide Paste (Molykote)

LUBRICANTS

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Summary of Contents for Strong-Arm CPL30T

Page 1: ...of themselves and others in the vicinity You can look forward to the Vehicle Lift giving you long and satisfactory service provided the instructions and maintenance schedules are carefully followed Pl...

Page 2: ...International 2...

Page 3: ...r3un under load 10 Operation 11 Safety instructions for operation 12 Maintenance 13 Required maintenance inspection periods 13 Wearing parts 14 Replacement of wearing parts 14 Conduct and measures in...

Page 4: ...imensions and swivelling range 24 Figure 4 Circuit diagram 25 Figure 5 Control box 26 Figure 6 Guidance arrangement of the control cable 26 Figure 7 Power supply 27 Figure 8 Control rod 28 Figure 9 Oi...

Page 5: ...mensions and Ratings Max load 3 000 kg Max lifting height 1 800 mm Lowest pick up height 130 mm Height of the base frame 48 mm Clearance between posts 2 050 mm Lifting speed 0 036 m s Lowering speed 0...

Page 6: ...the convenient access to the lift and the drive through direction should be considered The power connection cable must be lead to the lift overhead see Fig 7 The electrical installation and connection...

Page 7: ...tection rods are mounted onto the carriages The threading of the lifting spindles is self locking The upper ends of the spindles are designed in a way that permits to turn the spindles manually using...

Page 8: ...is possible In case of an emergency switch off no movement is possible any more The complete electrical installation is accommodated in the control box On the control box the lockable selector switch...

Page 9: ...the chain This step will be made easier by tilting the preliminarily fixed posts back ATTENTION Before the chain is inserted ensure that both carriages are at the same height approx 800 mm then the po...

Page 10: ...further down after the lower limit switch has been actuated after the carriages have come to a halt Then the oil tanks must be filled with oil according to Table 1 The required oil volume per tank is...

Page 11: ...g points Briefly put the selector switch in position Up to slightly lift the vehicle check for a safe seating of the vehicle Lift the vehicle to the desired height To make repair and maintenance work...

Page 12: ...the load and no works must be carried out on a vehicle being lifted It is forbidden to ride on the lift 7 The operator must take care that particularly when lifting vehicles with superstructures thes...

Page 13: ...ring regular maintenance inspection The lubrication of the spindle is done over oil soaked felt pads The oil level must be checked regularly if the level should range under 50 mm the tank must be fill...

Page 14: ...f the nut system Remove the cover plates of the lifting posts Move the carriage to the lower limit of travel Loosen the fixing screws of the upper bearing Remove the cable of the switch system from it...

Page 15: ...rs of the carriage if these show any sign of wear The replacement of the guiding rollers of the carriage requires that the lifting post is fully disassembled The replacement of the nut system and guid...

Page 16: ...disconnected The pulleys at both posts have threadings into which pins can stuck Use these to concurrently turn the pulleys and thus manually lower the vehicle to remove it from the lift unit Then the...

Page 17: ...d be checked Failure of the control cable In case of a defect or even tear of the cable of the control cable switch system an emergency switch off will always occur After an emergency switch off the l...

Page 18: ...ng order 1 Fully lower the carriages and remove any vehicle possibly positioned on the unit 2 Move the carriages up by 250 300 mm 3 Put the carrying arms into a central position 4 Disconnect the unit...

Page 19: ...rs are in accordance with EN 1493 1998 however this does not exclude any and all possible accidents but only those probable according to general practice The operator is to be instructed that he she i...

Page 20: ...ws M 14 DIN 127 8 screws M 6 x 14 DIN 559 8 screws M 6 DIN 126 Swivel arm lock 4 sets 4 pins for swivel arm lock Safety lock 5 8 10B MSZ 5508 2 pieces 4 foot protectors Spare parts available on reques...

Page 21: ...arings LZS 3 annually Radial bearings LZS 2 annually Chain lubrication LZS 3 every six months Reference table of lubricants MSZ C 90 TOCT TAN 15 DIN SAE 90 SHELL OENTAX 90 AGIP ROTRA 90 BP GEAR 90 ESS...

Page 22: ...International 22 Figure 1 MAIN COMPONENTS...

Page 23: ...International 23 Figure 2 DIMENSIONS...

Page 24: ...International 24 Figure 3 GROUND PLAN DIMENSIONS SWIVEL RANGE...

Page 25: ...International 25 Figure 4 CIRCUIT DIAGRAM...

Page 26: ...International 26 Figures 5 6 CONTROL BOX CONTROL CABLE...

Page 27: ...International 27 Figure 7 POWER SUPPLY 1...

Page 28: ...International 28 Figure 8 CONTROL ROD...

Page 29: ...International 29 Figure 9 OIL TANK for spindle lubrication...

Page 30: ...International 30 Figure 10 SUPPORTING SAFETY NUT...

Page 31: ...International 31 Figure 11 CARRIAGE...

Page 32: ...International 32 CARRIAGE Figure 12...

Page 33: ...International 33 Figure 13 SWIVEL ARM SHORT...

Page 34: ...International 34 Figure 14 SWIVEL ARM LONG...

Page 35: ...International 35 Figure 15 PARTS DIAGRAM...

Page 36: ...Upper cover plate post w o motor GZH75080000 1 19 Cap post with motor GZH75000900 1 20 Cap post w o motor GZH75001000 1 21 Spindle cover plate GZH75001100A 2 22 Spindle GZH75000019 2 23 Chain wheel G...

Page 37: ...ng GZM25080004 1 58 Nut M 18 x 1 5 GZSTN02140305 1 59 Screw GZM25080006 1 60 Washer 13 GZSTN02170205 1 61 Pin 5 x 25 GZSTN02178105 1 62 Bearing UC 206 GZZVL 4 63 Circlip GZSTN02293105 4 64 Control box...

Page 38: ...r GZH75030002 1 97 Screw M 4 x 8 GZSTN02113115 4 98 Washer 4 GZSTN021740 05 4 99 Arm II long left GZH75130100A 1 100 Arm II long right GZH75120100A 1 101 Telescopic arm insert long GZH75120200A 2 102...

Page 39: ...nearest dealer or CLARKE International on one of the following numbers PARTS SERVICE TEL 020 8988 7400 PARTS SERVICE FAX 020 8558 3622 or e mail as follows PARTS Parts clarkeinternational com SERVICE...

Page 40: ...International 40...

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