Clarke PW2 Operating & Maintenance Instructions Download Page 7

7

OPERATION 

(REFER TO THE ILLUSTRATION ON PAGE 4)

WARNING: WHEN THE ENGINE IS RUNNING, THE EXHAUST MUFFLER IS
VERY HOT, TAKE CARE TO AVOID BURNS.
WARNING: NEVER RUN THE ENGINE IN AN ENCLOSED SPACE - ENSURE
THERE IS ADEQUATE VENTILATION.

Ensure the site and pump is prepared as detailed on page 6, then proceed as follows:

PRIMING & CONTROL

1.

With the fuel cock open, pull the starter recoil rope slowly two or three times, to allow fuel to
reach the carburettor.

2.

To start a cold engine, set the choke lever to the closed position, but if the engine is already
warm, the choke should be in the open position.

3.

Set the throttle about one third open. Turn the engine switch to ON.

4.

Pull the starter recoil rope firmly until the engine starts. Do not snatch at the starter rope and
allow it to retract slowly after each pull.

5.

Once the engine starts, gradually return the choke to the open position as the engine warms
up and use the engine throttle to gradually increase engine speed.

STARTING

After starting the engine, move the throttle to the open position for priming of the pump and
checking for pump output. Output is controlled by adjusting the engine speed.

NOTE: 

With a suction lift of 5 to 10ft, the pump should begin discharging liquid in less than a

minute.  A  lift of 25ft (at sea level) should require not more than 2 minutes for initial prime. To
further reduce priming time the engine speed may be increased, after the engine is properly run
in. If pumping does not start within this time, shut off engine and check carefully to find the
problem. (See TROUBLESHOOTING on page 9).

NOTE: 

Filling the suction pipe with water will speed up the priming process, and it is

recommended that a non-return valve be fitted to the end of the suction pipe.

On higher vertical lifts, a higher engine speed is necessary but on shallow lifts or when there is
little water to pump, preserve fuel and engine wear by reducing engine speed.

In the event of blockages, where debris has entered the suction chamber, the suction chamber

can be opened and cleaned out by removing the bolts shown in the layout on page 4.

SHUTTING DOWN

1.

Gradually reduce engine speed to minimum using the throttle lever.

2.

Stop the engine by switching OFF the ignition switch.

3.

Close the fuel cock.

Summary of Contents for PW2

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS Model Nos PW2 PW3 PART NOS 7140640 7140645 GC01 14 PETROL DRIVEN WATER PUMP...

Page 2: ...This guarantee does not effect your statutory rights 1 x Water Pump Assembly 2 x Hose Adaptor 2 or 3 2 x Hose Adaptor Clamp 2 or 3 2 x Hose Adaptor Gasket 2 or 3 1 x Two Piece Inlet Filter Assembly 3...

Page 3: ...s supplied by the manufacturer The use of non standard parts could be hazardous 8 ALWAYS use at least 1ft 300mm of flexible hose to make plumbing connections to the pump Rigid piping may put stress on...

Page 4: ...e severe damage to the pump The images show a PW3 pump although PW2 pumps are similar 10 Choke Lever 11 Throttle Lever 12 Spark Plug 13 Carburettor Drain Plug 14 Air Filter Housing 15 Fuel Filler Cap...

Page 5: ...vel by inserting the dipstick back into the filler tube and checking the level is within the indicated range If correct replace the dipstick filler cap NOTE The unit is fitted with a low oil sensor wh...

Page 6: ...t large stones etc from being drawn up which could cause severe damage Keep the strainer clean If it is likely to clog with dirt or debris proceed by either a Preparing a bed of stones on which to res...

Page 7: ...e to the open position for priming of the pump and checking for pump output Output is controlled by adjusting the engine speed NOTE With a suction lift of 5 to 10ft the pump should begin discharging l...

Page 8: ...oil with domestic refuse or flush down a sink or drain Collect old oil in a leak proof container and take it to your local waste disposal site STORAGE HANDLING After use drain the pump body whenever...

Page 9: ...t r a t s e r t o n g n i s u a c e n i g n e n i l i o f o k c a L o t r o s n e s n o i t c e t o r P l i O w o L g n i n n u r m o r f e n i g n e p o t s y r a s s e c e n s a r i o v r e s e r l...

Page 10: ...e n i l r o s n o i t c i r t s e r s e v r u c y r a s s e c e n n u d i o v A s e v l a v h g i h o o t t f i l n o i t c u S f o l e v e l e h t o t e l b i s s o p s a e s o l c s a p m u p t e S...

Page 11: ...v l a n o i t a t o R m p r 0 0 6 3 m p r 0 0 6 3 y t i c a p a c k n a t l e u F L 6 3 L 6 3 y t i c a p a c l i O L 6 0 L 6 0 a t a d e c n a m o f r e P e z i s t e l t u O 2 3 w o l f r e t a w x...

Page 12: ...12 PUMP PARTS DIAGRAM MODEL PW2...

Page 13: ...4230 Seal mechanical 123 RK44121 O ring 124 RK44122 Washer copper 125 GB5787 86 Bolt allen headed 126 RK44211 Impeller 127 RK44212 Cover Impeller 128 RK44221 O Ring 129 RK44111 Housing Front 130 RK444...

Page 14: ...14 ENGINE PARTS DIAGRAM MODEL PW2...

Page 15: ...ve rocker 58 RK14415 168F Adjusting bolt for valve gap 59 RK14410 168F Valve rocker assy 60 RK14261 168F Pusher guide 61 RK14250 168F Pusher 62 RK14455 Tappet 63 RK14100 Camshaft assy 64 RK14721 168F...

Page 16: ...16 PUMP PARTS DIAGRAM MODEL PW3...

Page 17: ...O ring 122 RK44230 Seal mechanical 123 RK44122 Washer copper 124 GB5787 86 Bolt allen headed 125 RK44211 Impeller 126 RK44212 Cover Impeller 127 RK44221 O Ring 128 GB5787 86 Bolt Hex 129 RK44142 O Ri...

Page 18: ...18 PARTS DIAGRAM PW3 ENGINE...

Page 19: ...assy 55 RK14416 168F Lock nut 56 RK14413 168F Sleeve 57 RK14411 168F Valve rocker ItemPart Description 58 RK14415 168F Adj bolt for valve gap 59 RK14410 168F Valve rocker assy 60 RK14261 168F Pusher...

Page 20: ...20 DECLARATION OF CONFORMITY PW2...

Page 21: ...21 DECLARATION OF CONFORMITY PW2...

Page 22: ...22 DECLARATION OF CONFORMITY PW3...

Page 23: ...23 DECLARATION OF CONFORMITY PW3...

Page 24: ......

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