Clarke PW2 Operating & Maintenance Instructions Download Page 6

6

GENERAL USE OF THE PUMP

1.

Connect the suction and discharge hoses to the pump housing using the hose clamps and
gaskets supplied to achieve an airtight seal. There must be no damage of any kind to the
hoses which must be well protected and supported.

NOTE: 

Hoses or pipes should be supported independently and not carried by the pump.

IMPORTANT:

  An air leak in the suction line will prevent priming, and reduce the capacity of the

pump.

2.

Pay particular attention to the following:

a.

Always ensure the hose adaptor gasket is in place, and correctly fitted.

b.

Always use a flexible hose at the pump body connection, of at least 1ft (300mm).

c.

Keep all pipes/hoses as short  and straight as possible, and avoid sharp bends.

d.

If a flexible hose must be laid across a roadway, protect it with planking.

e.

Ensure there is adequate drainage for the discharged water.

(Instantaneous shut off pressure, applied when a vehicle runs across an unprotected
hose, will cause “hydraulic shock”, which can damage the pump and/or the hose).

3.

Attach the suction strainer to the end of suction hose using a further hose clamp, to prevent
large stones etc, from being drawn up which could cause severe damage.  Keep the strainer
clean. If it is likely to clog with dirt or debris, proceed by either:

a.

Preparing a bed of stones on which to rest the strainer.

b.

Tying the strainer so that it stays off the bottom of the pit, pond or excavation.

c.

Tie the strainer inside a basket or bucket.

4.

Remove the filler plug on top of the pump case and prime the pump with water, leaving no
air gap. Remember the pump is self-priming only when the pump is filled. It will prime and
re-prime itself without refilling. Refilling is necessary only if the pump has been drained or if
the water has been lost. Never allow the pump to run dry.

5.

If the discharge line runs vertically more than 30ft it is advisable to install a check valve in
the discharge line near the pump to stop destructive water hammer when the pump is shut
down. If a check valve is installed, it may also be necessary to vent the top of the pump so
that air can he expelled during automatic re-priming. This air bleed may he accomplished by
providing a 1/4" line from the top of the pump back to the liquid source. We will not assume
any responsibility for damage to the pump if no check valve is used in the discharge line.

Properly fuelled and lubricated your pump will run without attention.

Summary of Contents for PW2

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS Model Nos PW2 PW3 PART NOS 7140640 7140645 GC01 14 PETROL DRIVEN WATER PUMP...

Page 2: ...This guarantee does not effect your statutory rights 1 x Water Pump Assembly 2 x Hose Adaptor 2 or 3 2 x Hose Adaptor Clamp 2 or 3 2 x Hose Adaptor Gasket 2 or 3 1 x Two Piece Inlet Filter Assembly 3...

Page 3: ...s supplied by the manufacturer The use of non standard parts could be hazardous 8 ALWAYS use at least 1ft 300mm of flexible hose to make plumbing connections to the pump Rigid piping may put stress on...

Page 4: ...e severe damage to the pump The images show a PW3 pump although PW2 pumps are similar 10 Choke Lever 11 Throttle Lever 12 Spark Plug 13 Carburettor Drain Plug 14 Air Filter Housing 15 Fuel Filler Cap...

Page 5: ...vel by inserting the dipstick back into the filler tube and checking the level is within the indicated range If correct replace the dipstick filler cap NOTE The unit is fitted with a low oil sensor wh...

Page 6: ...t large stones etc from being drawn up which could cause severe damage Keep the strainer clean If it is likely to clog with dirt or debris proceed by either a Preparing a bed of stones on which to res...

Page 7: ...e to the open position for priming of the pump and checking for pump output Output is controlled by adjusting the engine speed NOTE With a suction lift of 5 to 10ft the pump should begin discharging l...

Page 8: ...oil with domestic refuse or flush down a sink or drain Collect old oil in a leak proof container and take it to your local waste disposal site STORAGE HANDLING After use drain the pump body whenever...

Page 9: ...t r a t s e r t o n g n i s u a c e n i g n e n i l i o f o k c a L o t r o s n e s n o i t c e t o r P l i O w o L g n i n n u r m o r f e n i g n e p o t s y r a s s e c e n s a r i o v r e s e r l...

Page 10: ...e n i l r o s n o i t c i r t s e r s e v r u c y r a s s e c e n n u d i o v A s e v l a v h g i h o o t t f i l n o i t c u S f o l e v e l e h t o t e l b i s s o p s a e s o l c s a p m u p t e S...

Page 11: ...v l a n o i t a t o R m p r 0 0 6 3 m p r 0 0 6 3 y t i c a p a c k n a t l e u F L 6 3 L 6 3 y t i c a p a c l i O L 6 0 L 6 0 a t a d e c n a m o f r e P e z i s t e l t u O 2 3 w o l f r e t a w x...

Page 12: ...12 PUMP PARTS DIAGRAM MODEL PW2...

Page 13: ...4230 Seal mechanical 123 RK44121 O ring 124 RK44122 Washer copper 125 GB5787 86 Bolt allen headed 126 RK44211 Impeller 127 RK44212 Cover Impeller 128 RK44221 O Ring 129 RK44111 Housing Front 130 RK444...

Page 14: ...14 ENGINE PARTS DIAGRAM MODEL PW2...

Page 15: ...ve rocker 58 RK14415 168F Adjusting bolt for valve gap 59 RK14410 168F Valve rocker assy 60 RK14261 168F Pusher guide 61 RK14250 168F Pusher 62 RK14455 Tappet 63 RK14100 Camshaft assy 64 RK14721 168F...

Page 16: ...16 PUMP PARTS DIAGRAM MODEL PW3...

Page 17: ...O ring 122 RK44230 Seal mechanical 123 RK44122 Washer copper 124 GB5787 86 Bolt allen headed 125 RK44211 Impeller 126 RK44212 Cover Impeller 127 RK44221 O Ring 128 GB5787 86 Bolt Hex 129 RK44142 O Ri...

Page 18: ...18 PARTS DIAGRAM PW3 ENGINE...

Page 19: ...assy 55 RK14416 168F Lock nut 56 RK14413 168F Sleeve 57 RK14411 168F Valve rocker ItemPart Description 58 RK14415 168F Adj bolt for valve gap 59 RK14410 168F Valve rocker assy 60 RK14261 168F Pusher...

Page 20: ...20 DECLARATION OF CONFORMITY PW2...

Page 21: ...21 DECLARATION OF CONFORMITY PW2...

Page 22: ...22 DECLARATION OF CONFORMITY PW3...

Page 23: ...23 DECLARATION OF CONFORMITY PW3...

Page 24: ......

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