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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

INSTALLING THE EYE SHIELDS

1. Attach each eye shield arm to the 

bench grinder using the clamp, 
flat washer and bolt supplied.

2. Repeat with the right eye shielld.

NOTE:

Adjust the eye shields to an 
appropriate distance from the 
tool rests avoiding 
interference during operation.

OPERATION

NOTE:

Check that there is approx a 1.5 mm clearance between the tool rest 
and the surface of the grinding wheel. Adjust as necessary.

NOTE:

Check the gap between the spark deflectors and the surface of the 
grinding wheel. These should also be a maximum of 2 mm. Adjust as 
necessary.

NOTE:

Check that the eyeshields have been secured in the correct position 
and that the grinding wheel lock nuts are tight.

1. Stand to the side of the bench grinder and switch it on using the on/off 

switch.

• Let the wheels reach full speed before use.

• The wheel rotates in the same direction as the arrow stamped in the 

side of the wheel guard.

2. Hold the work piece firmly against the tool rest. Hold very small pieces with 

pliers or other suitable clamps.

3. Press the workpiece smoothly and evenly against the grinding wheel.

4. Always keep the workpiece moving across the face of the wheel. Grinding 

against the same part of the wheel will cause uneven wear of the wheel 
face.

• Grind only on the face of the grinding wheel and never the side of it.

CAUTION: KEEP ALL BYSTANDERS A SAFE DISTANCE AND NOT IN DIRECT 
LINE, FRONT OR BACK OF THE GRINDER.

CAUTION: ALWAYS WEAR SAFETY GLASSES.

Summary of Contents for METALWORKER CHDBG900

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0320 ISS 1 8 200mm BENCH GRINDER MODEL NO CHDBG900 PART NO 6500540 ...

Page 2: ...with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL RECYCLING POLICY By purchasing this product the customer is taking on the obligation to deal with its safe disposal in accordance with the Waste E...

Page 3: ...nite the dust or fumes 3 Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Model number CHDBG900 Part number 6500540 Dimensions D x W x H 498 x 250 x 300 mm Weight 26 3 kg Rated voltage 230V 50 Hz Rated input wattage 900W No load speed 2850 RPM 5 IP rating IP40 Wheel shaft diameter 16 mm Abrasive wheels supplied Coarse 36 Grit Fine 60 Grit Wh...

Page 4: ...uence of drugs alcohol or medication A moment of inattention while operating power tools may result in personal injury 2 Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Avoid accidental starting Ensure the switch is in the off position before plugg...

Page 5: ...ing upon variations in line voltage Extension cable usage may also affect performance 5 SERVICING 1 Have your power tool serviced by qualified service personnel using only identical replacement parts This will ensure that the safety of the power tool is maintained BENCH GRINDER SAFETY WARNINGS 1 Hold the tool or blade being sharpened firmly to prevent loss of control 2 NEVER install a abrasive fla...

Page 6: ...serious injury 10 Gloves manufactured to the current European safety standards should be worn when operating grinding equipment 11 Eye protection manufactured to the current European safety standards should be worn when operating grinding equipment NOTE Bench grinders used in industrial environments may be subject to the requirements of The Provision and Use of Work Equipment regulations 1992 part...

Page 7: ... with the markings on the plug Connect the BLUE wire to the terminal marked N Connect the BROWN wire to the terminal marked L Connect the YELLOW AND GREEN wire to the terminal marked E or AN APPROVED RESIDUAL CURRENT DEVICE RCD WHICH HAS A TRIPPING CURRENT OF LESS THAN 30 mA MUST BE USED If you are not sure consult a qualified electrician DO NOT try to do any repairs at home WARNING READ THESE ELE...

Page 8: ...ed please contact the CLARKE dealer where you purchased the bench grinder PARTS IDENTIFICATION 1 x Bench grinder assembly 2 x Eye shields and holders 1 with magnifying lens 2 x Eye shield arms 2 x Eye shield brackets with bolts and washers 2 x Tool rests with retaining nuts 2 x Spark deflectors with screws and washers 1 x Abrasive grinding wheel 36 grit fitted 1 x Abrasive grinding wheel 60 grit f...

Page 9: ...rs and nuts not supplied 3 To reduce vibration mount the bench grinder on a vibration absorbing mat INSTALLING THE TOOL RESTS 1 Fix the tool rests to the bench grinder with the retaining nut as shown The tool rests are adjustable and should be positioned 1 5 mm from the grinding wheels Ensure that the tool rest is firmly fixed and horizontal INSTALLING THE SPARK DEFLECTORS Fit both the spark defle...

Page 10: ...TE Check that the eyeshields have been secured in the correct position and that the grinding wheel lock nuts are tight 1 Stand to the side of the bench grinder and switch it on using the on off switch Let the wheels reach full speed before use The wheel rotates in the same direction as the arrow stamped in the side of the wheel guard 2 Hold the work piece firmly against the tool rest Hold very sma...

Page 11: ...S SCISSORS If possible take the scissors apart to make the sharpening operation easier and safer Remove material only from the outside surface and work from the heavy end of the blade toward the tip KNIVES Remove metal from both faces of most knives working from the large end of the blade toward the tip REPLACING THE GRINDING WHEELS The grinding wheel must be replaced when the gap between the whee...

Page 12: ... than the speed marked on the rating plate of the bench grinder The disc should have maximum dimensions of 200 mm diameter 32 mm thick with a bore size of 32 mm Inspect the wheel for cracks chips or any other visible damage Damaged grinding wheels must be discarded 4 Replace the outer disc with the boss entering the grinding wheel 5 Replace the nut securely Do not overtighten as this may damage th...

Page 13: ...13 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 14: ...14 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM ...

Page 15: ...cket 12 Power Switch 42 Grinding Wheel Inner Cover RH 13 Washer 43 Spark Deflector Mounting RH 14 Screw M4 x10 44 Coachbolt M6 x 12 15 Machine Frame 45 Bolt M5 x 8 16 Nut M5 46 Eye Shield Bracket 17 Locknut M10 47 Eye Shield Lens 18 Toolrest LH 48 Stud 19 Spacer 49 Grinding Wheel 20 Screw M6 x12 50 Screw 21 Paper Disc 51 Paper Disc 22 Screw M5 x 55 52 Protective Cover RH 23 Outer Securing Disc 53 ...

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