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Clarke METALWORKER CHDBG500, Operation & Maintenance Instructions Manual

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Clarke METALWORKER CHDBG500 Operation & Maintenance Instructions Manual Download Page 9

9

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

BEFORE USE

MOUNTING THE GRINDER ONTO A WORKBENCH

NOTE:

We highly recommend that you bolt this bench grinder securely to a 
workbench to gain maximum stability.

1. Using the base of the bench 

grinder as a template, mark the 
bench through the holes in the 
casting. 

2. Bolt the bench grinder on the 

bench with bolts, washers and nuts 
(not supplied).

3. To reduce vibration, mount the 

bench grinder on a vibration 
absorbing mat.

INSTALLING THE TOOL RESTS

1. Fix the tool rests to the bench 

grinder with the retaining nut as 
shown.

• The tool rests are adjustable 

and should be positioned 1.5 
mm from the grinding wheels.

• Ensure that the tool rest is firmly 

fixed and horizontal.

INSTALLING THE SPARK DEFLECTORS

Fit both the spark deflectors to the 
wheel guards using the screws 
provided.

• Adjust the spark deflector to 

compensate for wear of the 
wheel. Keep the distance 
between the spark deflector 
and wheel as small as possible 
and never more than 2 mm.

Summary of Contents for METALWORKER CHDBG500

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0719 ISS 1 BENCH GRINDER MODEL NO CHDBG500 PART NO 6500535 ...

Page 2: ...d for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL RECYCLING POLICY Through purchase of this product the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the ...

Page 3: ... 466 x 194 x 254 mm Weight 16 5 kg Rated Voltage 230 V 50 Hz Rated Input Wattage 500 W No Load Speed 2850 RPM 5 Abrasive wheels supplied Coarse 36 Grit Fine 60 Grit Wheel dimensions Diameter 150 mm Thickness 25 mm Bore 32 mm Duty Cycle classification S2 30 minutes Sound pressure 78 dB A Sound power measured 97 dB LpA Sound power Guaranteed 98 dB LwA Uncertainty factor K 0 42 dB ...

Page 4: ...uitable for outdoor use Use of a cable suitable for outdoor use reduces the risk of electric shock 5 If operating the power tool in a damp location is unavoidable use a residual current device RCD protected supply 3 PERSONAL SAFETY 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcoh...

Page 5: ...ance with these instructions and in the manner intended taking into account the working conditions and the work to be performed Use of the power tool for operations different from intended could result in a hazardous situation 7 The performance of this tool may vary depending upon variations in line voltage Extension cable usage may also affect performance 5 SERVICE 1 Have your power tool serviced...

Page 6: ...ice centre Following this rule will reduce the risk of electric shock fire or serious injury 9 Gloves manufactured to the current European safety standards should be worn when operating grinding equipment 10 Eye protection manufactured to the current European safety standards should be worn when operating grinding equipment NOTE Bench grinders used in industrial environments may be subject to the ...

Page 7: ...gree with the markings on the plug Connect the BLUE wire to the terminal marked N Connect the BROWN wire to the terminal marked L Connect the YELLOW AND GREEN wire to the terminal marked E or AN APPROVED RESIDUAL CURRENT DEVICE RCD WHICH HAS A TRIPPING CURRENT OF LESS THAN 30 mA MUST BE USED If you are not sure consult a qualified electrician DO NOT try to do any repairs WARNING READ THESE ELECTRI...

Page 8: ...rts are missing or damaged please contact the CLARKE dealer where you purchased the bench grinder PART IDENTIFICATION 1 x Bench grinder assembly c w 2 grinding wheels attached 2 x Eye shields and holders 1 with magnifying lens 2 x Eye shield arms 2 x Eye shield brackets with bolts and washers 2 x Tool rest retaining nuts 2 x Spark deflectors with screws and washers 2 x Tool rests ...

Page 9: ...s and nuts not supplied 3 To reduce vibration mount the bench grinder on a vibration absorbing mat INSTALLING THE TOOL RESTS 1 Fix the tool rests to the bench grinder with the retaining nut as shown The tool rests are adjustable and should be positioned 1 5 mm from the grinding wheels Ensure that the tool rest is firmly fixed and horizontal INSTALLING THE SPARK DEFLECTORS Fit both the spark deflec...

Page 10: ...just as necessary NOTE Check that the eyeshields have been secured in the correct position and that the grinding wheel lock nuts are tight 1 Stand to the side of the bench grinder and switch it on using the on off switch Let the wheels reach full speed before use The wheel rotates in the same direction as the arrow stamped in the side of the wheel guard 2 Hold the work piece firmly against the too...

Page 11: ...esser model no ET125 part no 1700225 SHARPENING TIPS SCISSORS If possible take the scissors apart to make the sharpening operation easier and safer Remove material only from the outside surface and work from the heavy end of the blade toward the tip KNIVES Remove metal from both faces of most knives working from the large end of the blade toward the tip REPLACING THE GRINDING WHEELS The grinding w...

Page 12: ... than the speed marked on the rating plate of the bench grinder The disc should have maximum dimensions of 150 mm diameter 25 mm thick with a bore size of 32 mm Inspect the wheel for cracks chips or any other visible damage Damaged grinding wheels must be discarded 4 Replace the outer disc with the boss entering the grinding wheel and trapping the paper disc 5 Replace the nut securely Do not overt...

Page 13: ...13 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 14: ...14 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM ...

Page 15: ...ower Switch 42 Grinding Wheel Inner Cover RH 13 Washer 43 Spark Deflector Mounting RH 14 Screw M4 x10 44 Coachbolt M6 x 12 15 Machine Frame 45 Bolt M5 x 8 16 Nut M5 46 Eye Shield Bracket 17 Locknut M10 47 Eye Shield Lens 18 Toolrest LH 48 Bolt 19 Spacer 49 Grinding Wheel 20 Screw M6 x12 50 Screw 21 Paper Disc 51 Paper Disc 22 Screw M5 x 55 52 Protective Cover RH 23 Outer Securing Disc 53 Outer Sec...

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