Clarke METALWORKER CDP401B Operating & Maintenance Instructions Download

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CONTENTS

Introduction ............................................................................................ 2

Guarantee .............................................................................................. 2

Environmental Protection ...................................................................... 2

Parts & Service Contacts ....................................................................... 2

General Safety Rules ............................................................................. 4

Additional Safety Rules for Drill Presses ............................................... 6

Electrical Connections .......................................................................... 7

Machine layout ...................................................................................... 8

Unpacking .............................................................................................. 9

Assembly .............................................................................................. 10

Useful Accessories ............................................................................... 14

Settings & Adjustments ........................................................................ 15

Operation ............................................................................................. 17

Machine Speed Table ......................................................................... 20

Drilling Speeds ..................................................................................... 21

Maintenance ........................................................................................ 22

Troubleshooting .................................................................................... 23

Technical Specification ....................................................................... 25

Parts List and Diagrams ....................................................................... 26

Declaration of Conformity .................................................................. 31

Summary of Contents for METALWORKER CDP401B

Page 1: ...GC0110 16mm DRILL PRESS Model Nos CDP401B CDP451F Part No 6505570 6505580 OPERATING MAINTENANCE INSTRUCTIONS OPERATING MAINTENANCE INSTRUCTIONS ...

Page 2: ...abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL PROTECTION Do not dispose of this product with general household waste All tools accessories and packaging should be sorted tak...

Page 3: ...onal Safety Rules for Drill Presses 6 Electrical Connections 7 Machine layout 8 Unpacking 9 Assembly 10 Useful Accessories 14 Settings Adjustments 15 Operation 17 Machine Speed Table 20 Drilling Speeds 21 Maintenance 22 Troubleshooting 23 Technical Specification 25 Parts List and Diagrams 26 Declaration of Conformity 31 ...

Page 4: ... properly repaired 2 NEVER remove the cover panel unless the machine is disconnected from the supply and never use the machine with cover panels removed 3 NEVER attempt any electrical or mechanical repair unless you are a qualified technician If you have a problem with the machine contact your local CLARKE dealer 4 NEVER use this product for any other purpose than that described in this booklet 5 ...

Page 5: ...n t force a tool or attachment to do a job for which it was not designed 6 ALWAYS maintain tools in top condition Keep drills sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 7 ALWAYS disconnect the machine from the power supply before carrying out any servicing or changing of accessories 8 CHECK for any damage before use Damage to moving...

Page 6: ...top 8 ALWAYS remove and store the drill bits when you have finished with the machine 9 CAUTION This machine is designed for use with drill bits and morticing attachments only The use of other cutting tools or accessories could be hazardous 10 NEVER attempt to drill into a workpiece that does not have a flat surface unless a suitable support is used 11 ALWAYS stop the drill before removing workpiec...

Page 7: ...nnect BROWN cord to plug terminal marked letter L or coloured RED Connect BLUE cord to plug terminal marked letter N or coloured BLACK If this appliance is fitted with a plug which is moulded onto the electric cable i e non rewirable please note 1 The plug must be thrown away if it is cut from the electric cable There is a danger of electric shock if it is subsequently inserted into a socket outle...

Page 8: ...8 MACHINE LAYOUT ...

Page 9: ... to the outside surfaces Remove this coating with a soft cloth moistened with kerosene Do not use acetone gasolene or thinners for cleaning Apply a coat of paste wax to the table to prevent surface corrosion and column and then wipe all parts with a clean dry cloth The machine is delivered with the following components A Table Assembly E Base B Column assembly with table support F Head Assembly C ...

Page 10: ... to the floor or workbench prior to assembly of other components The mounting surface must flat level and capable of supporting the ma chines weight The machine should be securely fastened through the mounting holes to a stand or floor with heavy duty fasteners not supplied This will prevent the machine from tipping over sliding or walking during operation 1 With the base on a flat level surface b...

Page 11: ...rude internally so as to prevent the head from sliding fully into position 2 Align the drill press head with the direction of the base 3 Tighten the set screws using an allen key FEED HANDLES 1 Screw the three feed handles into the threaded holes in the feed hub and tighten by hand NOTE When using the drill one or two of the feed handles may be removed if an unusually shaped workpiece interferes w...

Page 12: ...le drill speed required 4 Turn the Belt Tension Lever ant clockwise so that tension is applied to the belts Tension is correct when the belts deflect by approx at the centre of their span when using reasonable thumb pressure Lock the motor in this position with the Locking Screw A NOTE 1 The idler pulley will float so that tension is applied equally to both belts 2 If the belt should slip whilst d...

Page 13: ...COMPLETELY RECESSED INTO THE CHUCK DO NOT USE A METAL HAMMER TO DRIVE THE CHUCK INTO THE SPINDLE REMOVING THE CHUCK To remove the chuck pull the spindle down fully using the feed handles The slot in the side of the Quill will become visible as shown in fig 7 Note the position of the chuck perhaps by placing a chalk mark in line with the chuck on the column then raise the table so that it is only a...

Page 14: ...ing the machine To turn the machine ON lift the cover guard to access the ON OFF buttons Press the green push button to start the machine As a safety feature the ON button cannot be pressed without raising the guard To turn OFF press either the OFF button if holding the guard raised or press the guard cover at any time Fig 8 USEFUL ACCESSORIES The following range of accessories is available from y...

Page 15: ...nto contact with the column Take care not to cause damage to the column Tilt the table by loosening the Table Tilt Locking Screw beneath the table Item 7 page 26 tilting to the required position re tightening the screw A bevel scale is provided on the table mounting measured in degrees to assist in setting the required angle Fig 11 For all normal opera tions the table should be set to 0 To check t...

Page 16: ... the Belt Tension Locking Screws A Fig 13 one either side of the head and turn lever B Fig 13 clockwise to relieve any tension on the belts Referring to the chart inside the belt cover which is duplicated on page19 install the belts in the positions corresponding to the spindle speed required 2 Lever the motor on its bracket away from the head using the lever B Fig 13 so that tension is applied to...

Page 17: ...orkpieces that cannot be clamped to the table use a Drill Press Vice The vice must be clamped or bolted to the table 5 When drilling completely through wood always position a piece of scrap wood between the workpiece and the table to prevent splintering on the underside of the workpiece as the drill breaks through The scrap piece of wood must make contact with the left side of the column as shown ...

Page 18: ...tacts the work and hold in that position 2 Slacken off the locking screw and turn the collar so that the measurement for the depth of hole required is in line with the pointer Lock the collar in this position using the locking screw The drill is now set to drill holes to your pre determined depth from that particular start point TO ADJUST DRILLING DEPTH SPINDLE DEPTH SCALE METHOD 1 With the power ...

Page 19: ...al workpiece with your bare hands The cutting edge of the drill bit may seize the workpiece and throw it causing injury The drill bit will break if the metal piece hits the column If the metal is flat clamp a piece of wood under it to prevent turning If it cannot be laid flat on the table then it should be blocked and clamped DRILLING WOOD Brad point bits are preferred Metal piercing twist bits ma...

Page 20: ...2 3 1550 5 5 3 470 13 3 4 1660 6 4 2 490 14 1 3 2350 7 2 1 610 15 2 4 2410 8 3 2 680 16 1 4 3645 SPINDLE PULLEY MOTOR PULLEY 1 2 3 4 A 1 2 3 4 B 5 MACHINE SPEED TABLE The table below gives the belt arrangements for given drill speeds The diagram shows the belts fitted to A1 and B3 giving a drill speed of 2350RPM A full chart is also located on the inside of the pulley cover ...

Page 21: ... B n i 8 1 6 1 3 8 3 2 1 6 1 1 1 m m 2 3 8 4 5 9 5 2 1 5 7 1 s c i t s a l P n i 8 1 6 1 3 6 1 5 6 1 7 2 1 8 5 m m 2 3 8 4 9 7 1 1 5 2 1 6 1 n o r I t s a C e z n o r B n i 2 3 3 8 1 4 1 2 3 1 1 2 1 8 5 m m 4 2 2 3 4 6 5 7 8 5 2 1 6 1 l i M l e e t S d e l l a M e l b a n i 6 1 1 2 3 3 2 3 5 4 1 8 3 2 1 m m 6 1 4 2 4 4 6 5 9 5 2 1 l e e t S t s a C n o b r a c d e M n i 4 6 3 6 1 1 8 1 6 1 3 6 1 5...

Page 22: ...fficult to use Components should be dry with machined surfaces lightly oiled 3 Check all cables periodically for security and that they are in good condition and not cracked IMPORTANT Disconnect from mains power before cleaning MONTHLY when in constant use 1 Check tightness of mounting bolts and head and column securing set screws 2 Check belt for wear and replace if frayed or otherwise damaged 3 ...

Page 23: ... n a e l c e c e i p k r o w 1 2 e g a p n o s d e e p S h t i w t i b l l i r d e h t e t a c i r b u L l i o r o t o m r o l i o g n i t t u c n u r l l i r d e v i s s e c x E e l b b o w r o t u o t o n s i e l o h d e l l i r d d n u o r t i b l l i r d t n e B 1 d e l l a t s n i y l t c e r r o c t o n t i B 2 k c u h c e h t n i s g n i r a e b e l d n i p s n r o W 3 s e t u l f g n i t t...

Page 24: ...r b t i u c r i c e m a s e h t n o s e n i h c a m r o f y l p p u s r e w o p e h t k c e h C r e h t o n a e s U e g a t l o v t c e r r o c d e i f i l a u q a e v a h r o t i u c r i c e h t e d a r g p u n a i c i r t c e l e e c i v r e s t r a t s t o n l l i w r o t o M t i u c r i c r o s e s u f d n a t u o p i r t r e k a e r b r o r o t o m n i t i u c r i c t r o h S 1 e l b a c r e ...

Page 25: ...o i s n e m i D e l b a T m m 0 1 3 x 0 1 3 y t i c a p a C k c u h C m m 6 1 3 r e p a T e l d n i p S 2 T M t n e m t s u j d a t h g i e H e l b a T n o i n i p k c a R e c n a t s i D x a M e l b a t o t k c u h c F 1 5 4 m m 5 5 6 B 1 0 4 m m 5 5 3 e c n a t s i D x a M e s a b o t k c u h c F 1 5 4 m m 5 4 1 1 B 1 0 4 m m 0 0 6 r o t o M h P 1 z H 0 5 V 0 4 2 0 3 2 d a o l d e t a r t n e r ...

Page 26: ...ble Tilt Locking Screw M16x35 3040440 3040440 8 Arm w Scale DD16101005 DD16101005 9 Base DD16101001 DD16101001 10 Column Support DD16101002B DD16101002 11 Hex Socket Screw Set M10x40 3040508 3040508 12 Hex Socket Screw Set M10x12 3040430 3040430 13 Column DDC16101003B DD16101003 14 Rack DD16101010 DD16101010 15 Arm Locking Handle DD16101012 DD16101012 16 Table Support w indicator DD16101004 DD1610...

Page 27: ...er DD16103004 3 Flat Washer DD16103003 4 Bearing 60203 BRG60203 5 O Ring DD16103006 6 Quill DD16103002 7 Chuck Key DD16103010 No Description Part No 8 Chuck JT3 DDJ2216 9 Arbour MT2 JT3 DD20120 10 Wedge Drift DD16103008 11 Spindle DD16103001 12 Bearing 80204 BRG80204 13 Chuck Guard DD16108001 ...

Page 28: ...20 Quill Spring Seat DD16104006 21 Quill Spring Retainer DD16104007 22 Quill Spring DD16104009 23 Spring Cap DD16104008 24 Hex Nut DDGB6172 86 25 Head w Pointer and Trim DD16102001 26 Bulb Socket DD16202013B 27 Hex Wrench 5mm DDGB5356 86 28 Hex Wrench 3mm DDGB5356 86 29 Cable Tie DD16102017 30 Power Cable w Plug DD16102015I 31 Connector Wire DD16102019 32 Pan Head Screw M6 3040420 33 Cable Clamp D...

Page 29: ...29 COMPONENT PARTS HEAD ASSEMBLY ...

Page 30: ...pindle DD16105009B 7 Pulley Insert DD16102022 8 Pulley Cover w Labels DD16105000 9 Rd Head Screw M6 3040650 10 Set Screw M8 3040528 No Description Part No 11 Motor Pulley DD16205005 12 Knob DD16105008 13 Pan Head Screw M5 3040656 14 Idler Pivot DD16205007 15 Idler Pulley DD16205006 16 Bearing 60202 BRG60202 18 Foam Washer DD13105009 19 Microswitch DDXN5 20 Microswitch Cover See dealer ...

Page 31: ...31 DECLARATION OF CONFORMITY ...

Page 32: ......

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