Clarke Fusion 201 Operator'S Manual Download Page 48

Clarke

®

 Operator's Manual  - Fusion 20 Burnisher

                            47

Item #

Part No.

Description

 Qty 20i 20ix

1

81104A

Nut, ¼-20 ESNA

3

x

x

2

438360

Spring, Brake

1

x

x

3

87026A

Washer, Flat ¼

1

x

x

4

848508

Swivel, Brake Rod

1

x

x

5

67158A

Rod, Brake

1

x

x

6

836711

Clip

2

x

x

7

66210A

Brake Pedal

1

x

x

8

53415A

Spring, Head Lift

1

x

x

9

980648

Washer, Flat ½

1

x

x

10

962850

Screw, ½-13 x 1½

1

x

x

11

53416A

Spring, Latch

1

x

x

12

85811A

Screw,  

5

/

16

-18 x ¾ Hex

2

x

85811A

Screw,  

5

/

16

-18 x ¾ Hex

6

x

13

980651

Washer, Flat 

5

/

16

5

x

x

14

920110

Nut, 

5

/

16

-18 ESNA

7

x

x

15

30520A

Bushing

1

x

x

16

87607A

Washer, Nylon

2

x

x

17

66209A

Head Lift Pedal

1

x

x

18

85730A

Screw, 

3

/

8

-16 x 1¼

8

x

x

19

31240A

Bumper

2

x

x

20

85700A

Screw, ¼-20 x 1

1

x

x

21

85740A

Screw, 

3

/

8

-16 x 4.5 Hex

1

x

x

22

69639A

Static Strap

1

x

x

23

899769

Caster

1

x

x

24

81105A

Nut, 

3

/

8

-16 ESNA

 9

x

x

25

61415A

Bushing, Flange

2

x

x

26

920365

Nut, ½-13 ESNA

1

x

x

27

170915

Screw, ¼-20 x ¾

6

x

28

67877A

Spacer

1

x

x

29

980651

Washer, Flat 

5

/

16

2

x

x

30

85816A

Screw,  

5

/

16

-18 x 1

3

/

4

 Hex

1

x

x

31

85706A

Screw, ½-13 x 1¾

2

x

x

80078A

Screw, ½-20 x 1¾

2

x

x

32

67705B

Bearing, Sleeve

2

x

x

33

63077A

Linkage Bar

2

x

x

34

67894A

Spacer, Link

2

x

x

35

63526A

Frame, Lower

1

x

10044A

Frame, Lower

1

x

36

53414A

Spring, Brake Arm

1

x

x

37

838214

Spacer, Brake Arm

1

x

x

38

63082A

Bar, Brake

1

x

x

39

66212A

Pad, Brake

1

x

x

40

962620

Screw, 

5

/

16

-24 x ¾ Hex

2

x

x

41

980652

Washer, Lock 

5

/

16

4

x

980652

Washer, Lock 

5

/

16

8

x

42

980205

Washer

3

x

x

43

59963A

Wheel

2

x

44

62432A

Clamp, Axle

2

x

45

51936A

Collar, Set

2

x

x

46

60523A

Axle

1

x

47

835215

Motor, Traverse

1

x

48

55400A

Key

1

x

49

69808A

Motor Bracket

1

x

50

962593

Screw Set, ¼-20 x 

3

/

8

-Nylock

4

x

51

58702A

Sprocket, Drive

1

x

52

895101

Connecting Link (incl. w/#53)

1

x

53

52201A

Chain, Drive

1

x

54

915044

Key

2

x

55

69612A

Sprocket, Driven

1

x

56

62725A

Differential (includes #24, #55)

1

x

57

51196A

Bearing, Flange

2

x

58

59962A

Wheel, Traverse

2

x

60

85814A

Screw, 

5

/

16

-18 x 1¼

1

x

x

61

81104A

Nut, ¼-20 ESNA

4

x

62

925597

Pin

1

x

x

63

962727

Screw, 8-32 x .5 Pan "T"

2

x

x

64

920196

Nut, Jam ½-13

4

x

x

920132

Nut, ½-20 Jam

4

x

x

65

980626

Lockwasher ½

2

x

x

Clarke

®

 

 Fusion 20 I and 20 IX

Assemby  Drawing #3 Parts List   6/00*

Summary of Contents for Fusion 201

Page 1: ...an 48906 Fax 517 484 9836 Email CustServe Michco com Web site www Michco Com Parts Web site www FloorMachineParts Com Order Parts on Line at www FloorMachineParts Com Directly to Parts Service By Emai...

Page 2: ...lt in injury to you or to other personnel damage to the machine or to other property could occur as well You must have training in the operation of this machine before using it If operator s cannot re...

Page 3: ...To Install The Pad 30 How To Operate The Fusion 20 I 32 How To Operate The Fusion 20 IX 34 SECTION II Parts and Service Manual Maintenance 38 Assembly Drawing 1 42 Parts List 43 Assembly Drawing 2 44...

Page 4: ...paraeltransporte20IX 15 Procedimiento para el transporte 20I 15 S mbolos utilizados con los modelos Fusion 20I y 20IX 18 Cuadro de mandos Fusion 20I 21 CuadrodemandosFusion20IX 23 Preparaci ndelam qui...

Page 5: ...Sch ma du moteur de traction et liste de pi ces 55 Sch ma de l axe de Transmission et liste des pi ces 56 Chargeur pour batterie de 36 V 57 Sch ma lectrique du mod le Fusion 20I 58 Sch ma lectrique du...

Page 6: ...generate gases which can cause an explosion Keep sparks and flames away from batteries Do not smoke around the machine Charge the batteries onlyinanareawithgoodventilation MakesurethatyouunplugtheACc...

Page 7: ...ttached or fastened to the machine Get replacement labels and plates from your Clarke distributor WARNING Use only commercially available floor cleaners and waxes intended for machine operation Do not...

Page 8: ...ninguna llama ni chispa cerca de las bater as No fume Cargue las bater as s lo en un local perfectamente ventilado Antes de desconectar el cargador de la m quina compruebe que el enchufe del cargador...

Page 9: ...quinas No use productosinflamables AVISO Cualquier modificaci n o cambio de la m quina o parte de ella puede causar aver as o da os a la m quina o herir al operador u otras personas que se encuentran...

Page 10: ...provoquer des d g ts mat riels Ne mettez pas la machine en service avant qu elle ne soit compl tement mont e V rifiez soigneusement l tat de la machine avant chaque utilisation DANGER Risque d explos...

Page 11: ...ERTISSEMENT Il est indispensable de lire toutes les indications figurant sur la machine avant de proc der la mise en service V rifier que tous les adh sifs et toutes les instructions sont plac s aux e...

Page 12: ...ad Assist Direct Drive RollerChain Transaxle Pad 20 51cm 20 51cm 20 51cm Pad Speed 2000 rpm 2000 rpm 2000 rpm Pad Pressure 0 30 lbs 0 30 lbs 0 30 lbs Speed Forward Pad Assist 0 240 ft min 0 240 ft min...

Page 13: ...Amp Tracci n del motor 5 potencia PM 37 kW 25 potencia PM 19 kW Sistema conductor con asistencia del disco Accionamientodirecto Ejetransversal cadena de rodillos Disco 51 cm 51 cm 51 cm Velocidad de r...

Page 14: ...65 Amp D marragedumoteur 5 hp PM 37 kW 25 hp PM 19 kW de traction D marragedusyst me avec assistance du disque Commandedirecte Axe de transmission decommande Cha ne rouleaux Disque 51 cm 51 cm 51 cm...

Page 15: ...e five 5 feet in front of the ramp 7 Put the traverse knob at full speed 8 Push in one of the forward reverse switches See figure2 9 Push the machine to the top of the ramp 10 Engage the parking brake...

Page 16: ...nes de la m quina al veh culo AVISO La m quina pesa Se necesitan dos personas para manejarla sobre la rampa PROCEDUREPOURLETRANSPORT Comment placer la Fusion 20IX dans une camionnette ou un camion AVE...

Page 17: ...atr s presione uno de los interruptores marcha adelante atr s izquierdo o derecho V ase figura4 9 Eche la m quina despacio y con precauci n hacia atr s hacia la cumbre de la rampa 10 Cuando la m quin...

Page 18: ...or Anchor Hole Traverse Speed Control Head Pressure Adjustment Head Lift Pedal Brush Pressure Meter Battery Meter Hour Meter Forward and Reverse Switch Warning Label 77261A USE ONLY COMMERCIALLY AVAI...

Page 19: ...ric Interruptor marcha adelante atr s Etiqueta de aviso SIMBOLOS UTILIZADOS CON LA FUSION 20i Y 20ix Aviso Alimentaci n Interruptor I O Pedal del freno de estacionamiento Agujero de anclaje sujeci n S...

Page 20: ...marche avant arri re Etiquette d avertissement SYMBOLESUTILISESSURLAFUSION20iET20IX Avertissement Alimentation R glage de pression de la t te P dale du frein de stationnement Trou d ancrage de fixati...

Page 21: ...icates the number of hours of the machine has operated It runs only when the pad motor is running Circuit Breaker See Figure 9 Item F The circuit breaker reset button is located on the rear cover Item...

Page 22: ...puje el pedal figura 10a para aflojar el freno levante el pedal figura 10b CUIDADO No meta el freno de estacionamiento cuando la m quina est en movimiento TABLEAUDECOMMANDE Fusion20I Interrupteur prin...

Page 23: ...tem D The pad pressure meter indicates the relative amount of pressure the pad is putting on the floor To maximize run time on a battery charge keep the needle towards the center of the green area Hou...

Page 24: ...pedal figura 12a para aflojar el freno levante el pedal figura 12b CUIDADO No meta el freno de estacionamiento cuando la m quina est en movimiento TABLEAUDECOMMANDE Fusion20IX Interrupteur principal c...

Page 25: ...RNING Lifting batteries without help could result in an injury Get help to lift the batteries The batteries are heavy WARNING Working with batteries can be dangerous Always wear eye protection and pro...

Page 26: ...do V ase figura14 9 Vuelva a ensamblar la m quina NOTA Cargue las bater as antes de utilizar la m quina PREPARATIONDELAMACHINEAVANTLA MISE EN SERVICE Installation des batteries Les machines Fusion 20...

Page 27: ...ing CAUTION Irreversible damage will occur to the batteries if the electrolyte level does not cover the plates Keep the electrolyte at the cor rect level CAUTION Machine damage and discharge across th...

Page 28: ...ocure que las bater as siempre sean cargadas PREPARATIONDELAMACHINEAVANTLA MISE EN SERVICE Entretien des batteries L alimentation lectrique n cessaire au fonctionnement de la machine est fournie par l...

Page 29: ...harger To charge the batteries follow this procedure 1 Put the charger on a flat surface Make sure the ventsonthesidesareatleasttwoinchesawayfrom walls and other objects Make sure there are no objects...

Page 30: ...trucciones proporcionada con este libro contiene instrucciones complementarias acerca de la utilizaci n del cargador PREPARATIONDELAMACHINEAVANTLAMISE ENSERVICE Comment charger les batteries AVERTISSE...

Page 31: ...e 19 4 Go to the front of the machine 5 While holding the pad retainer page 38 item 42 withonehand rotatethepadandpaddriver counter clockwise to loosen the pad retainer See Figure 20 6 Removetheoldpad...

Page 32: ...de la m quina para bajar el alojamiento del disco tirando de las empu aduras hacia arriba como indicado en la figura21 PREPARATIONDELAMACHINEAVANTLA MISEENSERVICE Placement du disque Pour placer ou d...

Page 33: ...t with the controlhandles 7 To reverse the direction stop the machine by pulling back on the control handles and then pulling the machine backwards 8 When you stop the machine be sure to turn the key...

Page 34: ...n Para seleccionar el mejor reglaje mire el indicador de presi n del disco la aguja debe siempre quedar en la zona verde FONCTIONNEMENTDELAFUSION20I 1 Desserrez le frein de stationnement Voir figure...

Page 35: ...See figure 27 item J 7 Tostop releasetheforward reverseswitch 8 To reverse the machine push in the reverse switch figure 27 item H and either the right or left forward reverse switch figure 27 item B...

Page 36: ...n Para seleccionar el mejor reglaje mire el indicador de presi n del disco la aguja debe siempre quedar en la zona verde FONCTIONNEMENTDELAFUSION20IX 1 Desserez le frein de stationnement Voir figure 2...

Page 37: ...NOTES...

Page 38: ...Section II Parts and Service Manual 70646A FUSION 20I 20IX...

Page 39: ...ause an explo sion NO SMOKING Always wear eye protection and protective clothing when working near batteries Use a clean cloth and wipe the surface of the machine Charge the batteries See the instruct...

Page 40: ...sobre la m quina o el tap n de las bater as No a ade nunca cido en una bater a despu s de su colocaci n MAINTENANCE A la fin de chaque travail effectuez les op rations suivantes NOTE Avant de travaill...

Page 41: ...one if necessary 4 Use a grease gun to lubricate the caster See figure1 5 Apply a thin lubricant to the drive chain 20 IX only WARNING Maintenance and repairs must be done by authorized personnel onl...

Page 42: ...colocados 4 Compruebe que el disco es correctamente colocado 5 Compruebe el buen estado del disco y del portadisco MAINTENANCE AVERTISSEMENT Portez des lunettes et des v tements de protection lorsque...

Page 43: ...larke Fusion 20 I and 20 IX Assembly Drawing 1 10 04 1 2 3 4 5 3 10 12 2 32 11 12 3 2 13 16 17 18 6 26 30 29 31 12 28 33 35 34 12 33 27 7 8 9 36 37 50 39 38 40 43 44 15 47 46 45 22 23 24 52 25 24 28 2...

Page 44: ...x x 27 50898A Lift Weldment Plate 1 x x 28 81105A Nut 3 8 16 ESNA 9 x x 29 41601A Connector Contact 2 x x 41602A Connector Housing 2 x x 30 45001C Motor Pad Drive 1 x x 31 93400A Key 1 x x 32 60528A...

Page 45: ...awing 2 10 02 Beginning with Serial No AJ 1304 52 14 13 11 17 16 12 16 10 9 8 18 24 19 40 41 42 53 45 18 24 ref frame 47 44 48 27 49 24 23 25 14 21 20 26 50 22 14 42 50 1 46 43 46 35 34 33 32 31 14 55...

Page 46: ...tatic Strap 1 23 899769 Caster 1 24 81105A Nut 3 8 16 ESNA 6 25 81108A Nut 3 8 24 ESNA 2 26 920365 Nut 13 ESNA 1 27 50292A Transaxle 1 28 67877A Spacer 1 29 980651 Washer Flat 5 16 2 30 85816A Screw 5...

Page 47: ...Assembly Drawing 3 11 01 62 15 14 13 11 12 17 16 10 9 8 18 19 21 41 14 14 26 20 42 27 28 7 23 24 63 25 22 1 64 65 64 46 49 48 47 18 57 45 56 24 61 58 45 50 40 41 42 54 55 24 53 52 51 50 43 12 41 13 2...

Page 48: ...Screw 5 16 18 x 13 4 Hex 1 x x 31 85706A Screw 13 x 1 2 x x 80078A Screw 20 x 1 2 x x 32 67705B Bearing Sleeve 2 x x 33 63077A Linkage Bar 2 x x 34 67894A Spacer Link 2 x x 35 63526A Frame Lower 1 x 1...

Page 49: ...6 10 9 8 7 6 28 27 29 60 65 5 1 62 42 14 62 20 22 26 14 46 43 46 35 34 33 32 31 1 4 2 3 1 36 14 37 38 39 14 12 29 30 13 41 12 50 51 52 53 24 55 54 56 64 66 27 57 45 59 25 44 58 50 40 41 42 57 45 44 59...

Page 50: ...2 33 63077A Linkage Bar 2 34 67894A Spacer Link 2 35 60217A Frame Lower Traverse 1 36 53414A Spring Brake Arm 1 37 838214 Spacer Brake Arm 1 38 63082A Bar Brake 1 39 66212A Pad Brake 1 40 962620 Screw...

Page 51: ...Clarke Fusion 20 I and 20 IX Assembly Drawing 5 8 02 8 Page 50 Clarke Operator s Manual Fusion 20 Burnisher...

Page 52: ...ctrical 1 x 77270A Label Front Electrical 1 x 25 85737A Screw 1 4 20 x 3 4 hex 3 x x 26 85395A Screw 1 4 20 x 1 2 PN 1 x x 27 980657 Washer Lock 1 4 1 x x 28 87026A Washer Flat 1 4 3 x x 29 854849 Ins...

Page 53: ...Clarke Fusion 20 I and 20 IX Assembly Drawing 6 8 02 1 2 3 4 6 7 8 9 13 12 11 10 14 Page 52 Clarke Operator s Manual Fusion 20 Burnisher 15...

Page 54: ...el Tie Down 2 x x 5 77091A Label Moving Parts 2 x x 6 170915 Screw 20 x 3 4 Hex 4 x x 7 170892 Washer Lock 4 x x 8 87026A Washer Flat 4 x x 9 60659A Bracket 2 x x 10 77265A Label Head Pressure 1 x x 1...

Page 55: ...833104 Field Assembly 1 2 52706A Cover 1 3 50628A Board Assembly Brush 1 4 50629A Bracket Assembly Comm 1 5 830943 Brush Assembly 1 6 627580 StrainRelief 2 7 962969 Screw 2 8 902547 Bearing 1 9 50106A...

Page 56: ...1 912325 Lead Assembly 2 2 961028 Bolt 2 3 831324 Board Assembly Brush 1 4 962730 Screw 10 24 x 1 2 4 5 833105 Frame Assembly 1 6 902550 Bearing 2 7 55400A Key 1 8 830406 Armature Asm w Bearing 1 9 98...

Page 57: ...Page 56 Clarke Operator s Manual Fusion 20 Burnisher Clarke Fusion 20 I and 20 IX Transaxle 11 01...

Page 58: ...nk Assembly 912212 912212 6 Ammeter 40200A 40200A 7 Fuse Assembly 912382 912382 8 Strain Relief A C Cord 837525 837525 9 Strain Relief D C Cord 747553 747553 10 D C Cord Assembly 51973A 51973A 11 A C...

Page 59: ...Page 58 Clarke Operator s Manual Fusion 20 Burnisher Clarke Fusion 20 I Electrical Schematic 1 98...

Page 60: ...Clarke Operator s Manual Fusion 20 Burnisher 59 Clarke Fusion 20 IX Electrical Schematic 5 99...

Page 61: ...Page 60 Clarke Operator s Manual Fusion 20 Burnisher Clarke Fusion 20 IX Connection Diagram 9 98 77269B...

Page 62: ...Clarke Operator s Manual Fusion 20 Burnisher 61 Clarke Fusion 20 I Connection Diagram 1 98...

Page 63: ...NOTES...

Page 64: ...lndal 46 31 706 73 00 ALTO Norge A S Oslo Norway Bjornerudveien 24 N 1266 47 2275 1770 U S A Locations European Locations CORPORATE OFFICE ALTO U S Inc St Louis Missouri 16253 Swingley Ridge Road Suit...

Page 65: ...s liability under this warranty is limited to repair of the product and or replacement of parts and is given to purchaser in lieu of all other remedies including INCIDENTALAND CONSEQUENTIALDAMAGES THE...

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