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OPERATION

1.

Position the bed to the desired height, so as it will be as close as possible to the
ram when the workpiece is mounted.

Raise one side of the bed, and insert a pin into a locating hole directly
beneath  the bed. Repeat the process at the other side, until the bed is level
and at the desired height, with the pins fully ‘home’.

2.

The workpiece is placed on top of the bed, or on top of the arbour, or clover
leaf, plate and must be completely stable.  To achieve this you must use
packing or shims where required.

NOTE: Any packing pieces or shims used, MUST be capable of withstanding the
extreme pressure that will be brought to bear, and MUST be of sufficient size with
sufficient surface contact, so as to avoid the possibility of slipping or springing
taking place. Mating surfaces MUST be horizontal so that the force being exerted
will be vertical and NOT at an angle.

3.

Two Mandrels are provided, either of which should be screwed to the end of
the Ram, depending upon the size of workpiece bearing surface.  One of
these is ‘stepped’ and is shown fitted at B1, Figs.1 and 2. The other has a larger
bearing surface area and is shown at B2.

3.

Turn the Pump Handwheel, fully clockwise and pump the handle to bring the
ram 

very lightly 

into contact with the workpiece.

Manoeuvre the workpiece so that the desired point of contact is 

directly

beneath the centre of the ram

.

4.

When satisfied that the workpiece is correctly lined up and is completely
stable in that position, slowly pump the handle so that the ram begins to exert
pressure on the workpiece.

Continue to pump the handle, whilst standing to the side of the press (DO
NOT stand directly in front of the work), and constantly monitor the process,
ensuring the ram and work remain completely in line, and there is no risk of
slipping.

5.

When the process is complete, turn the Pump Handwheel anticlockwise to
release ram pressure

7

Summary of Contents for CSA10B

Page 1: ...MAINTE OPERATING MAINTENANCE INSTRUCTIONS 10 TON HYDRAULIC PRESS Model Nos CSA10F and CSA10B 0200 ...

Page 2: ...CLARKE International on one of the following numbers PARTS SERVICE TEL 020 8988 7400 PARTS SERVICE FAX 020 8558 3622 or e mail as follows PARTS Parts clarkeinternational com SERVICE Service clarkeinternational com SPARE PARTS and SERVICING ...

Page 3: ...nd to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights SAFETY PRECAUTIONS During assembly or if the press is moved ALWAYS use a lifting appliance crane or hoist etc do not man hand...

Page 4: ...rom press bed before attempting to adjust bed height Beware of possible falling bed Press only on a work piece supported by the press bed When using accessories such as arbor plates be certain they are centered on press bed and are in full contact with the bed Parts being pressed may splinter shatter or be ejected from the press Due to varied applications it is your responsibility to always use ad...

Page 5: ...hat no part is under stress and that the structure is completely stable before tightening all nuts securely 3 Feed the ram assembly down through the hole in the top plate and screw it fully into the threaded hole in the bottom plate The pressure gauge at this point should be facing the front 4 Attach the pump assembly to the frame by hooking the front edge into the recess in one end of the pump pl...

Page 6: ...tom plate The pressure gauge at this point should be facing the front Centralise the ram between the top rails before tightening the securing bolts It is strongly recommended that the Bench Press be securely bolted to a sturdy workbench Fig 2 The pump is provided with handwheel which opens or closes a valve in the pump to raise the ram or lower it under pressure Turn the handwheel clockwise and pu...

Page 7: ...ll be vertical and NOT at an angle 3 Two Mandrels are provided either of which should be screwed to the end of the Ram depending upon the size of workpiece bearing surface One of these is stepped and is shown fitted at B1 Figs 1 and 2 The other has a larger bearing surface area and is shown at B2 3 Turn the Pump Handwheel fully clockwise and pump the handle to bring the ram very lightly into conta...

Page 8: ...bolts are tight and inspect for cracked welds bent loose or missing parts Periodically check the hydraulic connections for possible leaks Replace or properly repair damaged or leaking hydraulic components before using Periodically apply a light smear of oil to the moving parts and the bed support pins If oil leaks caused by a loose union connection etc have been repaired check the hydraulic pump o...

Page 9: ...12 CSA1010 11 Nut 5 16 12 CSA1011 12 Support Plates 4 CSA1012 13 Pump Support 1 CSA1013 14 Bolt 3 8 x 1 4 CSA1014 15 Spring Washer 6 CSA1015 16 Nut 3 8 6 CSA1016 17 Support Plates 1 CSA1017 18 Ram Support 1 CSA1018 19 Bolt 3 8 x 6 2 CSA1019 20 Washer 4 CSA1020 21 Support pins 2 CSA1021 22 Bed Flat 1 CSA1022 23 Arbour Plates 2 CSA1023 24 Ram compl 1 CSA1024 25 Adapter 1 CSA1025 26 Adapter 1 CSA1026...

Page 10: ... Washer M10 6 CSA10B05 6 Nut M10 6 CSA10B06 7 Bottom Plate 1 CSA10B07 8 Top Plate 1 CSA10B08 9 Bolt M10 2 CSA10B09 No Description Qty Part No 10 Support Pins 2 CSA10B10 11 Bed 1 CSA10B11 12 Arbour Plate 1 CSA10B12 13 Ram Assembly 1 CSA10B13 14 Pump Assembly 1 CSA10B14 15 Mandrel 1 CSA10B15 16 Mandrel Stepped 1 CSA10B16 Seal Kit 1 CSA1028 10 ...

Page 11: ...11 SPECIFICATIONS CSA10F Part No 7613010 CSA10B Part No 7614000 ...

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