Clarke CHAMP Operation & Maintenance Instructions Manual Download Page 13

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

WORKING PRESSURE ADJUSTMENT

Different air tools which can be 
powered by the compressor will 
require different operating pressures 
to work efficiently.

1. Adjust the air pressure delivered 

using the pressure regulator.

2. Turn the pressure regulator knob 

clockwise to increase pressure & 
anti-clockwise to decrease it.

The pressure setting will be 
displayed by the outlet pressure 
gauge shown.

Use the regulator locking ring to set the pressure.

NORMAL RUNNING

The compressor is fitted with a combined ON/OFF pressure control switch 
whose cut-in and cut-out pressures are factory set.

When the reservoir pressure falls below the minimum threshold setting, (about 
2-bar lower than the maximum pressure) the compressor will re-start and will 
cut out when the maximum reservoir pressure is achieved.

Note: If the machine pumps continuously without intermittently switching on 
and off, the compressor is too small for the demand of the application/tool 
being used and damage could result. Consult your Clarke dealer.

OVERLOAD CUT-OUT

The compressor is fitted with an 
overload cutout to protect the motor 
in the event of overheating.

If the device should trip out and shut 
down the compressor, wait around 5 
minutes for the machine to cool 
down before re-setting the device by 
pressing the overload re-set button 
shown. 

If, having re-started the compressor, 
the overload cutout trips again, set the main switch to the OFF position, unplug 
the machine and consult your Clarke dealer.

SHUTTING DOWN AND STORAGE

Press the red ON/OFF switch to shut off the compressor.

Summary of Contents for CHAMP

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0618 Issue 3 AIR COMPRESSOR MODEL NO CHAMP PART NO 2320215 230V 2320220 110V...

Page 2: ...ot used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect yo...

Page 3: ...front and from the side 3 ALWAYS protect yourself against electric shock Never operate the compressor in wet or damp locations 4 NEVER over reach Keep your proper footing and balance at all times to e...

Page 4: ...pect the extension lead regularly and replace if damaged 7 ONLY USE RECOMMENDED PARTS To avoid the risk of bursting only hoses with a rated pressure of 10 bar or more should be used Never attempt to r...

Page 5: ...H USE CHECK THE COMPRESSOR AND HOSE FOR DAMAGED PARTS Never use the compressor if it has been damaged in any way Have the compressor repaired by a qualified service engineer Do not use the compressor...

Page 6: ...ver operate with the motor housing removed Risk of accidental start up The compressor could start automatically in the event of a power cut and subsequent reset Do not carry the compressor while it is...

Page 7: ...ard If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug proceed as follows The wire which is coloured Blue must be connecte...

Page 8: ...international com OVERVIEW 1 Shut off valve 8 Oil filler dipstick 2 Output pressure regulator 9 Anti vibration feet 3 On Off switch 10 Drain valve 4 Outlet pressure gauge 11 Compressed air reservoir 5...

Page 9: ...ressor should not be operated on a steep slope or floor angle of greater than 15O If the compressor is placed on a shelf or raised off the ground it should be secured appropriately to prevent it from...

Page 10: ...If the receiver is under pressure keep your hands well away from the air being expelled Remember compressed air is DANGEROUS 1 Connect a suitable air hose to the compressor outlet and the other end to...

Page 11: ...ING THE OIL 1 Remove dipstick as shown and check the level of oil is between the MAX and MIN marks as shown below If not top up to the correct level with Clarke SAE40 compressor oil available from you...

Page 12: ...unning for about 10 minutes to permit a good distribution of lubricating oil 3 Check the operation of the safety valve under pressure on a daily basis by pulling the ring shown above Air should be rel...

Page 13: ...the minimum threshold setting about 2 bar lower than the maximum pressure the compressor will re start and will cut out when the maximum reservoir pressure is achieved Note If the machine pumps contin...

Page 14: ...rigger all equipment tools spraygun etc to release any air pressure from the air hose before disconnecting the hose from the compressor Before transporting or storing the compressor release all air pr...

Page 15: ...er Rinse and allow to dry thoroughly before re fitting This should be done more frequently if the compressor operates in a very dusty area 2 Keep the cooling fins clear of dust if the machine is being...

Page 16: ...1 litre is available from your Clarke dealer part no 3050810 See the Clarke catalogue for other consumables ENVIRONMENTAL PROTECTION One of the most damaging sources of environmental pollution is oil...

Page 17: ...han Clarke replacement parts may result in safely hazards decreased tool performance and will invalidate your warranty NOTE Your Clarke compressor has been designed to give long and trouble free servi...

Page 18: ...pressor fails to reach the set pressure and overheats easily Compressor head gasket failed or valve damaged Stop the compressor and contact your Clarke dealer Compressor does not start Air reservoir a...

Page 19: ...fter the maximum pressure has been reached causing the safety valve to activate Incorrect operation of the pressure control switch Contact your Clarke dealer Compressor making undue mechanical noise C...

Page 20: ...20 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM COMPRESSOR...

Page 21: ...FN033005000 10 PISTON FN116022004 33 REAR COVER FN116120007 11 PISTON RINGS FN216022002 34 FAN FN116120008 12 PISTON ASSY FN416022004 35 CIRCLIP FN015083000 13 O RING FN010133000 36 LONG BOLT FN01400...

Page 22: ...R FN11017000 50 HANDLE FN116022015 62 PLUG FN111001000 51 DELIVERY TUBE FN104CN0002 63 SHUT OFF VALVE FN322007000 52 OLIVE FN161535012 64 CONNECTING TUBE FN46001000 53 LOCKNUT FN116HP0011 65 PRESSURE...

Page 23: ...23 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 24: ......

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