Clarke CHAMP Operation & Maintenance Instructions Manual Download Page 10

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

CONNECTION AND START UP

Before connecting your compressor 
to the mains supply, check the 
following:-

The supply voltage must be 110V 
(Champ 110 V - Part No; 2225220) 
or 230V (Champ 230 V - Part No; 
2225215).

The ON/OFF switch is in the OFF 
(depressed) position.

The pressure regulator should be 
set at its lowest setting, i.e. turned fully anticlockwise. (- & + arrows are 
shown on the knob)

If the compressor has not been used recently, open the drain valve shown 
to drain any condensate which may have accumulated. When clear, 
close the valve, finger tight.

IMPORTANT: If the receiver is under pressure, keep your hands well away 
from the air being expelled. Remember, compressed air is DANGEROUS.

1. Connect a suitable air hose to the 

compressor outlet and the other 
end to the equipment to be used. 

2. Attach the air hose to the air 

outlet using the hose nut as 
shown.

3. Ensure that the drain valve is 

closed finger tight as above. 

4. Ensure the ON/OFF switch is in the 

OFF position, i.e. pushed down, then plug in the machine and switch ON at 
the mains supply.

WARNING: BEFORE CONNECTING ANY AIR TOOL, MAKE SURE YOU HAVE 
READ AND FULLY UNDERSTOOD THE MANUFACTURER’S INSTRUCTION 
BOOKLET FOR THE AIR TOOL BEING USED. ALSO ENSURE THAT THE AIR 
TOOL IS COMPATIBLE WITH THE COMPRESSOR AND HOSE 
SPECIFICATIONS.
IF THE PRESSURE RATING OF THE TOOL IS LESS THAN 10 BAR, THE PRESSURE 
REGULATOR MUST BE USED TO ADJUST THE OUTPUT PRESSURE.

Summary of Contents for CHAMP

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0618 Issue 3 AIR COMPRESSOR MODEL NO CHAMP PART NO 2320215 230V 2320220 110V...

Page 2: ...ot used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect yo...

Page 3: ...front and from the side 3 ALWAYS protect yourself against electric shock Never operate the compressor in wet or damp locations 4 NEVER over reach Keep your proper footing and balance at all times to e...

Page 4: ...pect the extension lead regularly and replace if damaged 7 ONLY USE RECOMMENDED PARTS To avoid the risk of bursting only hoses with a rated pressure of 10 bar or more should be used Never attempt to r...

Page 5: ...H USE CHECK THE COMPRESSOR AND HOSE FOR DAMAGED PARTS Never use the compressor if it has been damaged in any way Have the compressor repaired by a qualified service engineer Do not use the compressor...

Page 6: ...ver operate with the motor housing removed Risk of accidental start up The compressor could start automatically in the event of a power cut and subsequent reset Do not carry the compressor while it is...

Page 7: ...ard If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug proceed as follows The wire which is coloured Blue must be connecte...

Page 8: ...international com OVERVIEW 1 Shut off valve 8 Oil filler dipstick 2 Output pressure regulator 9 Anti vibration feet 3 On Off switch 10 Drain valve 4 Outlet pressure gauge 11 Compressed air reservoir 5...

Page 9: ...ressor should not be operated on a steep slope or floor angle of greater than 15O If the compressor is placed on a shelf or raised off the ground it should be secured appropriately to prevent it from...

Page 10: ...If the receiver is under pressure keep your hands well away from the air being expelled Remember compressed air is DANGEROUS 1 Connect a suitable air hose to the compressor outlet and the other end to...

Page 11: ...ING THE OIL 1 Remove dipstick as shown and check the level of oil is between the MAX and MIN marks as shown below If not top up to the correct level with Clarke SAE40 compressor oil available from you...

Page 12: ...unning for about 10 minutes to permit a good distribution of lubricating oil 3 Check the operation of the safety valve under pressure on a daily basis by pulling the ring shown above Air should be rel...

Page 13: ...the minimum threshold setting about 2 bar lower than the maximum pressure the compressor will re start and will cut out when the maximum reservoir pressure is achieved Note If the machine pumps contin...

Page 14: ...rigger all equipment tools spraygun etc to release any air pressure from the air hose before disconnecting the hose from the compressor Before transporting or storing the compressor release all air pr...

Page 15: ...er Rinse and allow to dry thoroughly before re fitting This should be done more frequently if the compressor operates in a very dusty area 2 Keep the cooling fins clear of dust if the machine is being...

Page 16: ...1 litre is available from your Clarke dealer part no 3050810 See the Clarke catalogue for other consumables ENVIRONMENTAL PROTECTION One of the most damaging sources of environmental pollution is oil...

Page 17: ...han Clarke replacement parts may result in safely hazards decreased tool performance and will invalidate your warranty NOTE Your Clarke compressor has been designed to give long and trouble free servi...

Page 18: ...pressor fails to reach the set pressure and overheats easily Compressor head gasket failed or valve damaged Stop the compressor and contact your Clarke dealer Compressor does not start Air reservoir a...

Page 19: ...fter the maximum pressure has been reached causing the safety valve to activate Incorrect operation of the pressure control switch Contact your Clarke dealer Compressor making undue mechanical noise C...

Page 20: ...20 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM COMPRESSOR...

Page 21: ...FN033005000 10 PISTON FN116022004 33 REAR COVER FN116120007 11 PISTON RINGS FN216022002 34 FAN FN116120008 12 PISTON ASSY FN416022004 35 CIRCLIP FN015083000 13 O RING FN010133000 36 LONG BOLT FN01400...

Page 22: ...R FN11017000 50 HANDLE FN116022015 62 PLUG FN111001000 51 DELIVERY TUBE FN104CN0002 63 SHUT OFF VALVE FN322007000 52 OLIVE FN161535012 64 CONNECTING TUBE FN46001000 53 LOCKNUT FN116HP0011 65 PRESSURE...

Page 23: ...23 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 24: ......

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