Clarke CAT115 Operation & Maintenance Instructions Manual Download Page 14

Page: 14 / 16

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

EXPLODED DIAGRAM & PARTS LIST

Description

Valve Plug

Rotor Blade

Clamp Nut

O-ring

Rotor

Rachet Housing

Rachet Pawl

Spring

Cylinder pin

Needle Bearing

Rachet Anvil

O-ring

Cylinder

Bearing Shell

Steel Ball

Valve Bushing

Front plate

Crack Shaft

Spring

Air Inlet Plug

Bearing

Drive Bushing

Spring

Roll Pin

Washer

Rachet Yoke

Steel Ball

Trigger

Thread Ring
Gear

Spring

Thrush Washer

Housing

Idler Gear

Lock Pin

Retaining Ring

Rear Bearing

Idler Gear Pin

Direction
Selector Switch

Rear Plate

Idler Gear Boss

Washer

Summary of Contents for CAT115

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS LS0410 REVERSIBLE AIR RATCHET MODEL NO CAT115 PART NO 3110871 ...

Page 2: ...oduct is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL PROTECTION Recycle unwanted materials instead of disposing of them as waste All tools accessories a...

Page 3: ...tion 2 Always wear eye protectors when using the air tool Eye protectors must provide protection from flying particles from the front and the side 3 Always wear ear protectors when using the air tool 4 Do not overreach Keep proper footing and balance at all times 5 Never use any type of bottled gas as a source of power for the air tool 6 Do not connect the air supply hose with your finger on the t...

Page 4: ...ail due to vibration 17 DO NOT force or misuse the tool It will do a better and safer job at the rate for which it was designed 18 Do not remove any labels Damaged labels should be replaced 19 This tool vibrates with use Vibration may be harmful to your hands or arms Stop using the tool if discomfort a tingling feeling or pain occurs Seek medical advice before resuming use 20 NEVER use standard so...

Page 5: ...Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com OVERVIEW NO DESCRIPTION NO DESCRIPTION 1 Direction Switch 4 Trigger 2 Handle 5 Anvil 3 Air Hose Connection 1 2 3 4 5 ...

Page 6: ...riate EC safety directives A build up of moisture or oil in the air compressor will accelerate wear and corrosion in the ratchet Never exceed the maximum operating pressure for the ratchet AIR HOSE The air hose must be rated at least 150 of the maximum operating pressure of the tool RECOMMENDED AIR SUPPLY CONNECTION WARNING COMPRESSED AIR CAN BE DANGEROUS ENSURE THAT YOU ARE FAMILIAR WITH ALL PREC...

Page 7: ...o the compressor 4 Your ratchet is now ready for use You can fit a whip hose with a quick fit coupling if required available from your Clarke dealer FITTING THE SOCKET 1 Select the impact socket you require 2 Push the impact socket onto the anvil as shown WARNING COMPRESSED AIR CAN BE DANGEROUS ENSURE THAT YOU ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF COMPRESSORS AND COMPRESSED AIR ...

Page 8: ... R Reverse USING THE AIR RATCHET 1 Select the impact socket you require 2 Press the impact socket until it clicks into place on the anvil 3 Place the impact socket over the subject nut Take care that the impact socket is firmly engaged on the nut to be tightened or removed 4 Squeeze the trigger against the body of the tool to start 5 Release the trigger to stop the tool 6 Always ensure the tool ha...

Page 9: ...ed or is idle for longer than 24 hours run a few drops of Clarke air line oil into the air inlet and run the tool for 5 seconds in order to lubricate the internal parts When not in use disconnect from air supply clean tool and store in a safe dry place Store the ratchet safely in its box in a dry secure environment ACCESSORIES A wide range of accessories are available including Filter Regulators L...

Page 10: ...ody of the ratchet clean and free from debris grit or gum deposits SERVICE AND REPAIR All servicing and repair must be carried out by qualified service technicians NOTES Please note that factors other than the tool may effect its operation and efficiency such as reduced compressor output excessive demand on the airline moisture or restrictions in the line or the use of connectors of improper size ...

Page 11: ...nal reserve the right to change specifications at any time without prior notice Always consult the machine s data plate Model Number CAT115 No Load Speed 160 rpm Maximum Torque 50 ft lb Air Consumption 4 cfm Operating Pressure 90 psi 6 2 bar Air Inlet Size 1 4 inch BSP Sound Pressure Level LpA dB 90 8 dB A Sound Power Level LwA dB 101 8 dB A Vibration Levels 1 2 m s2 at the Main Handle K 0 6 m s2 ...

Page 12: ...tion For example a grinder used at 45 on mild steel plate or a sander on soft wood in a horizontal plane etc These tests produce a value a expressed in metres per second per second which represents the average vibration level of all tests taken in three axes where necessary and a second figure K which represents the uncertainty factor i e a value in excess of a to which the tool could vibrate unde...

Page 13: ...hat if a tool is used under abnormal or unusual conditions then the vibration level could possibly increase significantly Users must always take this into account and make their own risk assessment using the graph above as a reference Some tools with a high vibration value such as ratchetes are generally used for a few seconds at a time therefore the cumulative time may only be in the order of a f...

Page 14: ...l 3 Spring 14 Cylinder pin 25 Needle Bearing 36 Rachet Anvil 4 O ring 15 Cylinder 26 Bearing Shell 37 Steel Ball 5 Valve Bushing 16 Front plate 27 Crack Shaft 38 Spring 6 Air Inlet Plug 17 Bearing 28 Drive Bushing 39 Spring 7 Roll Pin 18 Washer 29 Rachet Yoke 40 Steel Ball 8 Trigger 19 Thread Ring Gear 30 Spring 41 Thrush Washer 9 Housing 20 Idler Gear 31 Lock Pin 42 Retaining Ring 10 Rear Bearing...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 16: ......

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