background image

3

Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

GENERAL SAFETY RULES

WORK ENVIRONMENT

1. Keep the work area clean and tidy.

2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair 

out of the way.

3. Keep children and visitors away - Do not let children handle the tool.

4. Do not operate the tool where there are flammable liquids or gases.

USE OF POWER TOOLS

1. Stay alert and use common sense - do not operate the drill when you are 

tired or under the influence of alcohol, drugs or medication.

2. Always wear eye protectors when using the drill - Eye protectors must 

provide protection from flying particles from the front and the side.

3. Always wear ear protectors when using the drill.

4. Do not overreach - Keep proper footing and balance at all times.

5. Never use any type of bottled gas as a source of power for the drill.

6. Do not connect the air supply hose with your finger on the trigger of the 

drill.

7. Do not exceed the maximum pressure for the drill 90 psi / 6.2 bar.

8. Check hoses for leaks or worn condition before use, and ensure that all 

connections are secure.

9. Keep the air supply hose away from heat, oil and sharp edges.

10. Do not use the tool for any other purpose than that described in this 

manual.

11. Do not fit the tool to any stand or clamping device that may damage it.

12. Do not carry out any alterations or modifications to the tool.

13. Always disconnect from the air supply when:

• Performing any maintenance

• The drill is not in use.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN 
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Summary of Contents for Air CAT61

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC0614 3 8 ANGLED AIR DRILL MODEL NO CAT61 PART NO 3110461 ...

Page 2: ...s carefully before using this product The following safety symbols are to be found on the machine GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the...

Page 3: ...ays wear ear protectors when using the drill 4 Do not overreach Keep proper footing and balance at all times 5 Never use any type of bottled gas as a source of power for the drill 6 Do not connect the air supply hose with your finger on the trigger of the drill 7 Do not exceed the maximum pressure for the drill 90 psi 6 2 bar 8 Check hoses for leaks or worn condition before use and ensure that all...

Page 4: ...the tool They add weight and could fail due to vibration 19 Do not force or misuse the tool It will do a better and safer job at the rate for which it was designed 20 Do not remove any labels Damaged labels should be replaced 21 This tool vibrates with use Vibration may be harmful to your hands or arms Stop using the tool if discomfort a tingling feeling or pain occurs Seek medical advice before r...

Page 5: ... 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com OVERVIEW NO DESCRIPTION NO DESCRIPTION 1 Lubrication Point 4 Trigger 2 Speed Control Regulator 5 Chuck 3 1 4 BSP female air inlet ...

Page 6: ... an unusually long air hose is required over 8 metres the line pressure or the hose inside diameter may need to be increased The air hose must be rated at least 150 of the maximum operating pressure of the tool A typical air line layout is shown above If an automatic in line filter regulator is used it will keep the tool in good condition but should be regularly checked and topped up with oil SAE ...

Page 7: ...fill screw from the side of the mini oiler and fill with Air line Oil available from your CLARKE dealer Replace the screw before using the tool 2 If a mini oiler is not being used run a few drops of oil through the tool before use It can be entered through the air inlet 3 Connect a suitable hose to the female air inlet as shown 4 Connect the other end of the hose to the air supply 5 Turn on the ai...

Page 8: ...s it will go 3 Close the chuck jaws and tighten to grip the drill bit by turning the upper chuck clockwise by hand while holding the lower part 4 Ensure that the chuck jaws are fully closed and that the drill bit is held firmly 5 Your air drill is now ready for use OPERATION OPERATING THE AIR DRILL 1 Squeeze the trigger to start the drill 2 Release the trigger to stop the drill 3 Always ensure the...

Page 9: ... in a dry secure environment MAINTENANCE DAILY 1 Before use drain water from the compressed air supply 2 Pour a few drops of CLARKE airline oil into the air inlet This should be carried out regardless of whether or not an in line mini oiler is used If an inline mini oiler is not used this procedure should be repeated after every two to three hours of use WEEKLY 1 Check the air inlet screen filter ...

Page 10: ... in the air line or the use of connectors of improper size or poor condition which will reduce air supply Grit or gum deposits inside the tool may also reduce its efficiency This condition can be corrected by cleaning out the air strainer and flushing out the tool with gum solvent or oil or failing this the motor may require dismantling Clarke Air Line Oil part no 3050825 is available from your CL...

Page 11: ...ns slowly Air flows weakly from exhaust 1 Motor parts jammed with gum dirt 2 Regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for cleanliness 2 Adjust regulator to open position 3 Operate tool in short bursts Tool will not run Air flows freely from exhaust 1 Motor vanes stuck due to buildup of foreign material 1 Disconnect air supply and rotate tool assembl...

Page 12: ...12 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM ...

Page 13: ... n a 6 O Ring 28 Bearing Cap 7 Spring 29 n a 8 O Ring 30 Pinion 9 Throttle Valve 31 Angle Housing 10 Valve Bushing 32 Ball Bearing 11 Ball Bearing 33 Spindle 12 Rear End Plate 34 Gear 13 Rotor 35 Set Screw 14 Rotor Blade 36 Ball Bearing 15 Pin 37 Bearing Cap 16 Cylinder 38 Retaining Ring 17 Front End Plate 39 3 8 Drill Chuck 18 Ball Bearing 40 Wave Washer 19 Clamp Nut 41 Spacer 20 Washer 42 Grease...

Page 14: ...eserve the right to change specifications at any time without prior notice Always consult the machine s data plate Model Numbers CAT61 Part Number 3110461 Min Hose Size ID 8 mm 5 16 Chuck Size 1 5 10 mm 3 8 Operating Pressure 90 psi 6 2 bar Air Consumption 4 cfm No Load Speed 1900 rpm 90psi Air Inlet Size 1 4 BSP Female Sound Pressure Level LpA dB 86dB A Sound Power Level LwA dB 98 dB A Vibration ...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 16: ......

Reviews: