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6

PURGING AIR FROM THE SYSTEM

If air bubbles become trapped inside 
the hydraulic system during shipping 
or transport, the efficiency of the jack 
will be reduced and the jack will feel 
spongy. 

1. Turn the control handle counter-

clockwise, relieving the pressure 
inside the jack.

2. Pump the handle several times to 

purge air from the system, while 
pressing down on the filler plug when the air is expelled.

3. Turn the control handle clockwise and test the jack. If efficiency is still poor, 

check the oil level as described under Maintenance.

The jack is now ready to use.

OPERATION

Before use, inspect the jack for oil leaks or any other sign of damage. Should 
any be apparent, have the jack repaired by a qualified technician.

1. Ensure the vehicle to be raised is stable and on firm level ground with the 

wheels chocked.

2. Position the jack so that the saddle is directly beneath the lifting point.

• Consult the vehicle handbook to determine suitable lifting points.

3. Twist the handle clockwise to close the control valve.

4. Pump the handle to raise the saddle until it reaches the jacking point.

Make sure that the saddle is in full contact with the lifting point and that there 
is nothing that will prevent a clean lift. Keep all personnel at a safe distance 
before lifting the vehicle.

5. Position axle stands directly beneath suitable supporting points on the 

vehicle and very gently twist the handle anti-clockwise.

6. This will open the control valve to lower the load onto the stands.

• Make sure that the axle stands are in good condition and that they 

can hold the load.

WARNING: NEVER WORK ON THE VEHICLE WHEN SUPPORTED ONLY BY A 
JACK. THIS IS HIGHLY DANGEROUS. THE VEHICLE MUST BE SUPPORTED ON 
AXLE STANDS OR SUITABLE SUPPORTS, BENEATH THE CORRECT JACKING/
SUPPORT POINTS.

Summary of Contents for 7623032

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1216 3 TONNE GARAGE JACK MODEL NO CTJ3000GB PART NO 7623032...

Page 2: ...2...

Page 3: ...of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the p...

Page 4: ...pported by suitable means e g axle stands NEVER rely on the jack to support the vehicle by itself 7 Never push a load off the jack 8 Ensure that all personnel are well clear of a load being raised or...

Page 5: ...e handle socket The lower handle has a groove which should engage with the thumb screw once it is re tightened The socket in the handle will engage with the jack control valve at the base of the yoke...

Page 6: ...ground with the wheels chocked 2 Position the jack so that the saddle is directly beneath the lifting point Consult the vehicle handbook to determine suitable lifting points 3 Twist the handle clockwi...

Page 7: ...rried out under complete control DO NOT allow the load to drop suddenly as this could damage internal parts Completely remove the jack from the vehicle MAINTENANCE GENERAL CARE 1 When the jack is not...

Page 8: ...ean and re oil For servicing contact your CLARKE dealer or CLARKE International Service Department ENVIRONMENTAL PROTECTION One of the most damaging sources of environmental pollution is oil products...

Page 9: ...Purge the system as on page 6 Pump feels Spongy Low oil level See Checking the Oil Level on page 7 Air in the hydraulic system Purge the system as on page 6 Handle raises or flies back under load Air...

Page 10: ...10 DECLARATION OF CONFORMITY...

Page 11: ...11 COMPONENT PARTS RAM ASSEMBLY...

Page 12: ...Plug 7 Locknut 28 Circlip 8 Valve connect 29 Release Valve Nut 9 Washer 30 Safety Valve Spring 10 Valve Capping Nut 31 O Ring 11 O Ring 32 Spring Base 12 Valve Release Spindle 33 Steel Ball 13 End Ri...

Page 13: ...13 COMPONENT PARTS GENERAL ASSEMBLY...

Page 14: ...4 Handle Finger Nut 20 Washer 5 Plunger Pin 21 Locknut 6 Welded Frame 22 Saddle Pivot 7 Lockwasher 23 Saddle 8 Locknut 24 Hydraulic Ram Assembly 9 Socket Head Cap Screw 25 Split cotter pin 10 Caster A...

Page 15: ...15...

Page 16: ......

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