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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

2. Pump the handle several times to purge air from the system.

3. Turn the control valve clockwise and test the jack. If efficiency is still low, 

check the oil level as described under Maintenance on page 6.

4. The jack is now ready to use.

OPERATION

This jack incorporates a twin piston pump with a ‘quick lift’ facility. This provides 
the user with a rapid raising operation for the unloaded jack. When the jack 
reaches the vehicle to be raised, its lift per stroke reduces, to provide a 
gradual and controllable lifting operation.

Before use, inspect the jack for oil leaks or any other defect. Should any be 
apparent, have the jack repaired by a qualified technician.

1. Ensure the vehicle to be raised is stable and on firm level ground with the 

wheels chocked. Ensure the vehicle’s handbrake is on, the engine is 
switched off and the transmission is in gear or park if automatic.

2. Ensure the vehicle will not come into contact with adjacent objects when 

tilted by the jacking operation.

3. Position the jack so that the saddle is directly beneath the lifting point.

• Consult the vehicle handbook to determine suitable lifting points.

4. Ensure the jack wheels are free to move and there are no obstructions.

5. Twist the handle clockwise to close the control valve.

6. Pump the handle to raise the saddle until it reaches the jacking point, or 

alternatively, pump the pedal to raise the saddle.

IMPORTANT: The foot pedal is used to quickly bring the saddle to the lifting 
point, NOT to raise a load.

7. Make sure that the saddle is in full contact with the lifting point and that 

there is nothing that will prevent a clean lift. Keep all personnel at a safe 
distance before lifting the vehicle.

8. Position suitably rated axle stands directly beneath suitable supporting 

points on the vehicle and very gently twist the handle anti-clockwise to 
lower the vehicle.

9. Make sure that the axle stands are in good condition and that they can 

support the weight of the vehicle.

WARNING: NEVER WORK ON THE VEHICLE WHEN SUPPORTED ONLY BY A 
JACK. THIS IS HIGHLY DANGEROUS. THE VEHICLE MUST BE SUPPORTED ON 
AXLE STANDS OR SUITABLE SUPPORTS, BENEATH THE CORRECT JACKING/
SUPPORT POINTS.

Summary of Contents for 7621803

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0320 ISS 1 2 5 TONNE TROLLEY JACK MODEL NO CTJ2500QLGB PART NO 7621803 ...

Page 2: ...orward to your purchase giving you long and satisfactory service Users must read these instructions before using this product Keep this document in a safe place for future reference SPECIFICATIONS Model number CTJ2500QLGB Part number 7621803 Rated Load 2 5 tonne 2500kg Length not including handle 660 mm Width 290 mm Height 220 mm Height of saddle from floor minimum 100 mm Height of saddle from flo...

Page 3: ...not move a load using the jack as a dolly 9 DO NOT use to lift people and ensure that no one is in the vehicle during lifting 10 Make sure that the jack is on a firm level base and there is no possibility of it slipping when under load 11 Only use the jack on solid ground preferably concrete Avoid tarmac as the jack could sink in 12 Make sure the load is taken by the full saddle and that the point...

Page 4: ...ol valve at the base of the yoke 2 Remove the travel block by pressing the handle yoke down wards and pulling the block away 3 Tighten the thumb screw to secure the lower handle to the jack 4 Add the upper handle by sliding it onto the lower handle until the spring loaded pin clips in place PURGING AIR FROM THE SYSTEM If air bubbles become trapped inside the hydraulic system during shipping or tra...

Page 5: ...th adjacent objects when tilted by the jacking operation 3 Position the jack so that the saddle is directly beneath the lifting point Consult the vehicle handbook to determine suitable lifting points 4 Ensure the jack wheels are free to move and there are no obstructions 5 Twist the handle clockwise to close the control valve 6 Pump the handle to raise the saddle until it reaches the jacking point...

Page 6: ...load to drop suddenly as this impose undue strain on the jack internal parts and damage the vehicle 14 Always avoid a rapid descent by turning the handle slowly 15 Completely remove the jack from the vehicle SUITABLE AXLE STANDS FOR USE WITH THIS JACK CAX2TF 2 Tonne Folding Axle Stand part no 7600015 CAX2TA 2 Tonne Aluminium Axle Stand part no 7600010 CAX3TP 3 Tonne Axle Stand part no 7600065 CAX3...

Page 7: ...ost damaging sources of environmental pollution is oil products Never throw away used hydraulic oil with domestic refuse or flush it down a sink or drain Collect any hydraulic oil in a leak proof container and take it to your local waste disposal site If disposing of this product or any damaged components do not dispose of with general waste This product contains valuable raw materials and should ...

Page 8: ...n to your dealer for repair Pump feels Spongy Low oil level Air in hydraulic system Check for leakage and top up if required as on page 7 Purge the system as on page 4 Handle raises or flies back under load Air in hydraulic system Purge the system as on page 4 Jack will not lift full height Low oil level Air in hydraulic system Check for leakage and top up if required as on page 7 Purge the system...

Page 9: ...9 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 10: ...10 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS GENERAL ASSEMBLY ...

Page 11: ... 38 Handle assembly 14 Flat head socket screw M8x20 39 Handle lock pin 15 Spring washer M8 40 Foam protective pad 16 Pan head socket screw M8x20 41 Circlip 25mm 17 Carrying handle 42 Coupling connector 18 Washer M8 43 Return spring 19 Self tapping screw M4x16 44 Cotter pin 4dia x 4 5 20 Spring washer M12 45 Ram assembly 21 Cap head socket screw M12 x 25 46 Oil plug 22 Castor base 47 Steel ball 6mm...

Page 12: ......

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