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DECOMMISSIONING THE PRODUCT

Should the product become completely un serviceable and require disposal, 
draw off the oil into a suitable container and dispose of the product and the 
oil at an approved recycling centre, according to local regulations.

Take care to ensure that any spilled hydraulic oil is cleaned away using sand, 
or treated with absorbent granules designed for the purpose.

Always make every effort to contain any spillage and prevent ingress into the 
local water course.

This product contains valuable raw materials. At the end of the products life all 
materials should be taken to a recycling centre for disposal and re-use.

Summary of Contents for 7610148

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1116 HYDRAULIC MOBILE LIFTING TABLE MODEL NO HTL300 HTL500 PART NO 7610148 76210152 ...

Page 2: ...ture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This ...

Page 3: ...product for the purpose for which it is intended 5 Do not use if an oil leak is apparent Consult your Clarke dealer 6 Check the condition of the labels regularly and replace as required Labels are provided in accordance with BSEN1570 THE WORKPLACE 1 Only use in a suitable well lit work area 2 Keep the work area clean and tidy and free from unrelated items 3 Use the lifting table on level and solid...

Page 4: ...n be hazardous The load MUST be adequately secured when the table is moved 10 Be aware that force may be required to move a load of 300 or 500 kg Take all safety precautions when moving and stopping to ensure it is carried out under complete control 11 Be aware of what is happening in the immediate vicinity and anticipate possible hazards blind corners overhead obstructions etc Take great care whe...

Page 5: ... 59 into its socket at the end of the connecting bar 60 Insert the bolt 42 and secure with washers 6 11 and nut 12 PURGING AIR BUBBLES During shipment air bubbles can occur in the hydraulic system which may cause the ram to feel spongy and it may not achieve its maximum lift 1 Hold the release lever and pump the operating lever several times to purge any air from the hydraulic system 2 Pump the op...

Page 6: ...When working with the table raised the safety support bars must be put in place and the table lowered so that the load is supported by the safety bars and not by the hydraulic ram as shown in the illustration The safety bars are secured with a clip one to each leg of the lift 2 Make one final check to ensure that there are no obstructions to lifting and that all personnel are well clear before con...

Page 7: ...ompletely cleaned and dried MONTHLY 1 Check that all joints and pivots are clean and moving freely Lubricate all pivots with light oil 2 Check the action of the hydraulic ram and inspect for leaks If leaks are apparent DO NOT USE THE LIFTING TABLE but submit for repair Contact your Clarke dealer Always make every effort to contain any escape of oil and prevent ingress into the local water course 3...

Page 8: ...SE SOLUTION Table will not operate or lifting height is insufficient 1 Non return valve steel ball 23 is not seated 2 Pin 28 bears heavily on steel ball 3 Insufficient hydraulic oil 1 Clean valve hole and replace ball 2 Adjust cable 2 at the adjuster 3 4 so that free play exists between ball and pin 3 Top up oil to correct level Platform rises then sinks 1 Non return valves 23 24 16 not seated cor...

Page 9: ...according to local regulations Take care to ensure that any spilled hydraulic oil is cleaned away using sand or treated with absorbent granules designed for the purpose Always make every effort to contain any spillage and prevent ingress into the local water course This product contains valuable raw materials At the end of the products life all materials should be taken to a recycling centre for d...

Page 10: ...10 HYDRAULIC RAM COMPONENT PARTS ...

Page 11: ...Joint Plate 35 Housing 10 Pin 36 Screw 11 Plug 37 n a 12 Copper Washer 38 Circlip 13 Damping Valve 39 Washer 14 Spring 40 O ring 33 5x3 55 15 Spring Seat 41 Cup Packing 16 Steel Ball 42 Bush 17 Steel Ball 43 O ring 20x2 65 18 Spring Seat 44 Piston Rod 19 Spring 45 Sealing Ring 20 Adjusting Screw 46 Cylinder Cap 21 O ring 7 5x2 65 47 O ring 31 5x3 55 22 Cover Ring 48 Rubber Seal 23 Steel Ball 49 Ba...

Page 12: ...r Wheel 46 Washer 18 Frame 47 Pedal Bar 19 Axle 48 Roller 20 Cover 49 Circlip 21 Washer 50 Washer 22 Screw 51 Safety Support Bar 23 Bearing 59 Protective Cover 24 Wheel 60 Connecting Bar 25 Circlip 61 Table 29 Hydraulic Pump Assembly 62 Washer 30 Short Shaft 63 Washer 31 Bush 64 Nut 32 Circlip 65 Release Handle 33 Short Shaft 66 Pin 34 Circlip 67 Mesh Guard 35 Bush 68 Outer Lifting Arm HTL300 or 5...

Page 13: ...13 TABLE FRAME COMPONENT PARTS ...

Page 14: ...14 DECLARATION OF CONFORMITY ...

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