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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

TROUBLESHOOTING

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 
months from the date of purchase. Please keep your receipt which will be 
required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or 
tampered with in any way, or not used for the purpose for which it was 
intended.

Faulty goods should be returned to their place of purchase, no product can 
be returned to us without prior permission. This guarantee does not effect your 
statutory rights.

SYMPTOM

PROBLEM

SOLUTION

Tool runs at normal 
speed but slows down 
under any load.

1. Motor parts worn.

2. Worn or sticking
    mechanism due to
    lack of lubricant.

1. Return to Clarke dealer
    for repair.
2. Drip air tool lubricating
    oil into air inlet. Allow oil
    to soak moving parts
    before using.

Tool runs slowly. Air 
flows weakly from 
exhaust.

1. Motor parts jammed
    with gum/dirt.
2. Air-line regulator in
    closed position.
3. General airflow
    blocked by dirt.

1. Examine inlet air filter for
    blockage. Drip a few
    drops of air tool lubricat-
    ing oil into air inlet.
2. Adjust in-line regulator to
    open position.
3. Operate tool in shor bursts.

Tool will not run. Air 
flows freely from 
exhaust.

1. Motor vanes stuck
    due to buildup of
    foreign material.

1. Disconnect air supply
    and rotate tool assembly
    manually.
2. Try operating tool in
     short bursts.
3. Tap motor housing gently
    with a rubber mallet.
4. Drip a few drops of air
    tool lubricating oil into air
    inlet to soak moving parts.

Tool will not shut off.

1. Throttle O-rings
    damaged or ill-fitting
    in seat.

1. Return to Clarke dealer
    for repair.

Summary of Contents for 3110535

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC0714 LONG BED SANDER MODEL NO CAT49 PART NO 3110535...

Page 2: ...nd follow the instructions carefully In doing so you will ensure the safety of yourself and that of others around you and you can look forward to your purchase giving you long and satisfactory service...

Page 3: ...also be worn 3 Do not overreach Keep proper footing and balance at all times 4 Never use oxygen CO2 combustible gases or any type of bottled gas as a source of power for this tool 5 Do not connect th...

Page 4: ...sing the tool if discomfort a tingling feeling or pain occurs Seek medical advice before resuming use SANDER SPECIFIC SAFETY RULES 1 Avoid contact with the moving sanding pad and wear suitable gloves...

Page 5: ...be rated at least 150 of the maximum operating pressure of the tool A typical air line layout is shown above If an automatic in line filter regulator is used it will keep the tool in good condition bu...

Page 6: ...not being used run a few drops of oil through the tool before use It can be entered through the inlet strainer or via the hose at the nearest connection to the air supply 5 Connect the other end of th...

Page 7: ...ways ensure the tool has stopped before putting it down DISCONNECTING THE AIR SUPPLY 1 Do not disconnect the air supply hose until the compressor has been shut down and the compressed air released 2 R...

Page 8: ...efer to take the tool to your Clarke dealer if internal maintenance is required PERFORMANCE Please note that factors other than the tool may effect its operation and efficiency such as reduced compres...

Page 9: ...cking mechanism due to lack of lubricant 1 Return to Clarke dealer for repair 2 Drip air tool lubricating oil into air inlet Allow oil to soak moving parts before using Tool runs slowly Air flows weak...

Page 10: ...19 561619 Actuator Gear 2 561602 Rear Head 20 561620 Front Head 3 561603 Packing 21 561621 Socket cap Screw 4 561604 Valve 22 561622 Knob Assembly 5 561605 O Ring 23 561623 Adj Shaft 6 561606 O Ring...

Page 11: ...y 29 561629 Flat Head Screw 12 561612 Piston Ring 30 561630 SideStrip 13 561613 Piston 31 561631 Cross head Screw 14 561614 Wear Button 32 561632 Carrier Assembly 15 N a N A 33 561633 Cross head Screw...

Page 12: ......

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