Clarke 3110432 Operating & Maintenance Instructions Download | Manualshive

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OPERATING & MAINTENANCE

INSTRUCTIONS

GC0215

14 PIECE AIR TOOL KIT

MODEL NO: CAT232

PART NO: 3110432

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Summary of Contents for 3110432

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC0215 14 PIECE AIR TOOL KIT MODEL NO CAT232 PART NO 3110432 ...

Page 2: ...ARKE dealer roblems take the unit to your local CLARKE dealer SYMBOLS Please read all of the safety and operating instructions carefully before using this product The following safety symbols may be found on the air tools GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of pu...

Page 3: ...r protectors when using the air tool 4 Do not overreach Keep proper footing and balance at all times 5 Never use oxygen CO2 combustible gasses or any type of bottled gas as a source of power for the tool 6 Do not connect the air supply hose with your finger on the trigger 7 Do not exceed the maximum pressure for the tool of 90 psi 6 2 bar 8 Check hoses for leaks or worn condition before use and en...

Page 4: ...s Stop using the tool if discomfort a tingling feeling or pain occurs Seek medical advice before resuming use IMPACT WRENCH SAFETY INSTRUCTIONS 1 ALWAYS use the impact wrench in the manner and for the functions described in these instructions 2 ALWAYS ensure the wrench is not moving and disconnected from the air supply when changing sockets etc Use only Impact Wrench sockets DO NOT use standard so...

Page 5: ...oid storing the tool in environments where the temperature is below 0oC 5 Additionally please keep these instructions in a safe place for future reference BEFORE USE NOTE Ensure the compressor is turned off 1 Remove the blanking plug from the inlet connection of the tool 2 If required connect an in line mini oiler to the tool A mini oiler helps to prolong the life of the air tool 3 If a mini oiler...

Page 6: ... 2 Impact Wrench and 3 8 Reversible Ratchet Wrench together with the accessories as follows CAT23C Impact Wrench CAT21B Reversible Ratchet 10 Impact Sockets 1 2 female adaptor 3 8 male adaptor When opening the case for the first time check that all the items are present Any damage or deficiency should be reported to your CLARKE dealer immediately ...

Page 7: ... Model Number CAT23C Impact Wrench CAT21B Reversible Ratchet Wrench Dimensions L x W x H 180 x 60 x 180 mm 154 mm long Weight 2 1 kg 1 0 kg Air Inlet Size 1 4 BSP female 1 4 BSP female Operating Pressure 90 psi 6 2 bar 90 psi 6 2 bar Air Consumption 4 5 cfm at max load 4 cfm at max load No Load Speed 1500 rpm 90psi 1500 rpm 90psi Sound Pressure Level LpA dB 94 dB A 89 6 dB A Sound Power Level LwA ...

Page 8: ...ed to be increased The air hose must be rated at least 150 of the maximum operating pressure of the tool A typical air line layout is shown above If an automatic in line filter regulator is used it will keep the tool in good condition but should be regularly checked and topped up with oil SAE 10 oil should be used and the lubricator adjusted to approx 2 drops per minute Never exceed the maximum op...

Page 9: ... critical torque values are not required turn nut or bolt until it fits snugly and then turn a further one quarter to one half a turn slightly more if gaskets are used between surfaces 7 For additional power during disassembly work turn the air line regulator to its highest setting 8 This tool is rated at 5 8 bolt size and is downgraded for spring U bolts tie bolts long cap screws double depth nut...

Page 10: ...igger 3 Run each nut up in turn until it is nipped up only do not tighten When all nuts are nipped up tighten progressively by pulling the trigger fully and allowing the action to operate for 3 to 4 impacts only to prevent overtightening 4 ALWAYS finish tightening with a torque wrench The weight of the vehicle will need to be placed on the wheel to prevent it from rotating while the nuts are tight...

Page 11: ...Take care that the socket is firmly engaged 3 Squeeze the trigger against the body of the tool to start 4 Release the trigger to stop the tool 5 Always ensure the tool has stopped before putting it down 6 When releasing very tight fastenings initially break loose by hand Squeeze the trigger and the air tool will complete the job 7 If necessary use penetrating oil to assist in freeing off rusted fa...

Page 12: ...eturn to Clarke dealer for repair 3 Drip air tool lubricating oil into air inlet Allow oil to soak moving parts before using Tool runs slowly Air flows weakly from exhaust 1 Motor parts jammed with gum dirt 2 Regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for cleanliness 2 Adjust regulator to open position 3 Operate tool in short bursts Tool will not run ...

Page 13: ...part no 3050825 CLEANING 1 Check the air inlet strainer for blockage and clean if necessary 2 Keep the body of each tool clean and free from debris 3 Grit or gum deposits inside the tool may also reduce its efficiency This condition can be corrected by cleaning out the air strainer and flushing out the tool with gum solvent or oil or failing this the motor may require dismantling This is better le...

Page 14: ... stored or is idle for longer than 24 hours run a few drops of Clarke air line oil into the air inlet and run the tool for 5 seconds in order to lubricate the internal parts 2 When not in use disconnect from air supply clean tools and store in the moulded case provided When storing ensure the blanking plug is replaced on the airline connector once the airline is disconnected Clarke Airline Oil is ...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM IMPACT WRENCH ...

Page 16: ...t End Plate 5 Pin 28 Ball Bearing 6 Valve Stem 29 Rear End Plate 7 Air Inlet 30 Pin 8 Ball Set 31 Spring 9 Spring 32 Pin 10 Steel Ball 33 Gasket 11 Screen 34 Rear Cover 12 Air Regulator 35 Washer 13 O Ring 36 Screw 14 Spring 37 Rubber Protector 15 Oil Seal 38 Exhaust Deflector 16 Screw 39 Screw 17 Anvil Bushing 40 Screw 18 Anvil 1 2 41 Anvil Collar 19 Hammer Cage 42 O Ring 20 Hammer Pin 43 Rubber ...

Page 17: ...17 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM RATCHET WRENCH ...

Page 18: ...hing 26 Ratchet Housing 6 Valve Throttle 27 Pin Lock 7 O Ring 28 Spring Ratchet 8 Spring Throttle 29 Button Reverse 9 O Ring 30 Washer 10 Plug Throttle Valve 31 Pin 11 Bearing Cap 32 Pawl Ratchet 12 Bearing 33 n a 13 Plate Front End 34 n a 14 Pin 35 Washer 15 Rotor 36 Retaining Ring 16 Rotor Blade 37 Bearing 17 Cylinder 38 Crankshaft 18 Plate Rear End 39 Bushing Drive 19 Bearing 40 Yoke Ratchet 20...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

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