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Clarion DB538RMP, Service Manual

The Clarion DB538RMP Service Manual, available for free download at manualshive.com, is an essential resource for users of this exceptional car stereo system. This comprehensive manual provides detailed instructions and valuable troubleshooting tips, ensuring a seamless and enjoyable audio experience for all.

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DB538RMP

DB538RMP

DB538RMP

DB538RMP

DB538RMP

ELECTRICAL PARTS LIST

Main PWB Section (B1)

Note:-

Several different parts of the same reference number are alternative parts.

One of those parts is used in the set.

ANT 101

092-4000-51 ANT-RECEP

BL 101

880-2090Y

AM/FM TUNER

C

101

166-2201-50 50V 22pF

C

102

166-2201-50 50V 22pF

C

103

168-1032-55 50V 0.01uF

C

104

168-1032-55 50V 0.01uF

C

105

168-1022-55 50V 1000pF

C

106

183-1073-25 10V 100uF

C

107

168-1045-56 50V 0.1uF

C

108

168-1032-56 50V 0.01uF

C

109

183-1073-25 10V 100uF

C

110

183-1073-25 10V 100uF

C

111

168-1032-55 50V 0.01uF

C

112

168-6822-55 50V 6800pF

C

113

168-2232-55 50V 0.022uF

C

114

168-2232-55 50V 0.022uF

C

115

168-1022-55 50V 1000pF

C

116

168-4732-78 50V 0.047uF

C

117

183-1053-65 50V 1uF

C

118

168-2232-55 50V 0.022uF

C

120

183-3353-65 50V 3.3uF

C

121

168-1032-55 50V 0.01uF

C

125

183-4753-55 35V 4.7uF

C

126

168-5632-78 50V 0.056uF

C

127

168-1032-55 50V 0.01uF

C

201

168-1032-55 50V 0.01uF

C

204

168-1045-56 50V 0.1uF

C

205

166-2201-50 50V 22pF

C

206

166-2201-50 50V 22pF

C

207

166-3311-50

50V 330pF

C

208

166-1011-50

50V 100pF

C

209

166-1011-50

50V 100pF

C

210

166-1011-50

50V 100pF

C

211

168-1022-55 50V 1000pF

C

212

183-1073-17 6.3V 100uF

C

213

168-4732-78 50V 0.047uF

C

215

183-3353-65 50V 3.3uF

C

216

168-1032-55 50V 0.01uF

C

217

168-1011-50

50V 100pF

C

301

183-2253-65 50V 2.2uF

C

302

166-3311-50

50V 330pF

C

303

166-5611-50

50V 560pF

C

304

166-4701-50 50V 47pF

C

305

166-8201-50 50V 82pF

C

306

168-1045-56 50V 0.1uF

C

307

183-4763-15 6.3V 47uF

C

308

168-2232-55 50V 0.022uF

C

309

168-1032-55 50V 0.01uF

C

310

168-2232-55 50V 0.022uF

C

311

166-1001-50 50V 10pF

C

312

166-8211-50

50V 820pF

C

313

166-6811-50

50V 680pF

C

401

183-1063-35 16V 10uF

C

402

166-4711-50

50V 470pF

 Designator       PART No.      DESCRIPTION  Designator       PART No.      DESCRIPTION

 Designator       PART No.      DESCRIPTION

C

411

183-1063-35 16V 10uF

C

412

166-4711-50

50V 470pF

C

413

166-6811-50

50V 680pF

C

501

183-2253-65 50V 2.2uF

C

502

183-2253-65 50V 2.2uF

C

503

183-2253-65 50V 2.2uF

C

504

178-4742-78 25V 0.47uF

C

505

168-1045-56 50V 0.1uF

C

506

168-1045-56 50V 0.1uF

C

507

168-2722-55 50V 2700pF

C

508

166-6811-50

50V 680pF

C

511

183-2253-65 50V 2.2uF

C

512

183-2253-65 50V 2.2uF

C

513

183-2253-65 50V 2.2uF

C

514

178-4742-78 25V 0.47uF

C

515

168-1045-56 50V 0.1uF

C

516

168-1045-56 50V 0.1uF

C

517

168-2722-55 50V 2700pF

C

518

166-6811-50

50V 680pF

C

521

183-2263-35 16V 22uF

C

522

168-1045-56 50V 0.1uF

C

523

168-1045-56 50V 0.1uF

C

524

168-2222-55 50V 2200pF

C

525

168-2222-55 50V 2200pF

C

526

166-1011-50

50V 100pF

C

527

166-1011-50

50V 100pF

C

528

166-1011-50

50V 100pF

C

529

166-1011-50

50V 100pF

C

530

166-1011-50

50V 100pF

C

602

178-4742-78 50V 0.47uF

C

603

178-4742-78 50V 0.47uF

C

604

172-1041-15 50V 0.1uF

C

605

172-1041-15 50V 0.1uF

C

606

172-1041-15 50V 0.1uF

C

607

172-1041-15 50V 0.1uF

C

608

183-1063-35 16V 10uF

C

609

183-1063-35 16V 10uF

C

612

178-4742-78 50V 0.47uF

C

613

178-4742-78 50V 0.47uF

C

614

172-1041-15 16V 0.1uF

C

615

172-1041-15 16V 0.1uF

C

616

172-1041-15 16V 0.1uF

C

617

172-1041-15 16V 0.1uF

C

618

183-1063-35 16V 10uF

C

619

183-1063-35 16V 10uF

C

622

183-4763-35 16V 47uF

C

623

183-2263-35 16V 22uF

C

624

183-3343-65 50V 0.33uF

C

625

166-4711-50

50V 470pF

C

626

166-4711-50

50V 470pF

C

627

166-4711-50

50V 470pF

C

628

166-4711-50

50V 470pF

C

629

166-4711-50

50V 470pF

C

630

166-4711-50

50V 470pF

C

631

166-4711-50

50V 470pF

C

632

166-4711-50

50V 470pF

C

701

166-1011-50

50V 100pF

C

702

166-1011-50

50V 100pF

C

703

168-1032-55 50V 0.01uF

C

705

183-1063-35 16V 10uF

C

706

183-1073-17 6.3V 100uF

C

707

183-1063-35 16V 10uF

C

708

183-1063-35 16V 10uF

C

709

183-1063-35 16V 10uF

C

710

183-2253-65 50V 2.2uF

C

711

182-2273-15 6.3V 220uF

C

802

182-2273-15 6.3V 220uF

C

901

184-2283-32 16V 2200uF

C

902

172-1041-15 50V 0.1uF

C

903

183-1053-65 50V 1uF

C

904

183-4763-35 16V 47uF

C

907

183-1073-25 10V 100uF

C

908

183-1073-25 10V 100uF

C

909

183-1063-35 16V 10uF

C

910

183-1073-25 10V 100uF

C

911

168-1045-56 50V 0.1uF

C

912

183-4743-65 50V 0.47uF

C

915

183-1063-35 16V 10uF

C

920

166-1011-50

50V 100pF

C

921

168-1032-55 50V 0.01uF

C

923

166-1011-50

50V 100pF

C

928

166-1501-50 50V 15pF

D

201

001-0330-90 1SS119

D

301

001-0330-90 1SS119

D

302

001-0330-90 1SS119

D

601

001-0466-90 S5688B

D

602

001-0466-90 S5688B

D

603

001-0466-90 S5688B

D

604

001-0466-90 S5688B

D

605

001-0466-90 S5688B

D

606

001-0466-90 S5688B

D

607

001-0466-90 S5688B

D

608

001-0466-90 S5688B

D

701

001-0330-90 1SS119

D

702

001-0347-32 MA4056M

D

703

001-0466-91 S5688G

D

704

001-0347-43 MA4082L

D

901

001-0592-00 RM4Z

D

902

001-0330-90 1SS119

D

903

001-0466-91 S5688G

D

904

001-0330-90 1SS119

D

905

001-0347-45 MA4082H

D

906

001-0330-90 1SS119

D

907

001-0347-46 MA4091L

D

908

001-0330-90 1SS119

D

909

001-0330-90 1SS119

D

910

001-0347-36 MA4062H

D

911

001-0330-90 1SS119

Summary of Contents for DB538RMP

Page 1: ...ection Radio section Radio section Radio section Radio section Model PE 2604E A Model PE 2604E A Model PE 2604E A Model PE 2604E A Model PE 2604E A Tuning system PLL synthesizer tuner Receiving frequencies FM 87 0 to 108MHz 0 05 MHz steps AM 531 to 1 602kHz 9 kHz steps LW 153 to 279kHz 3 kHz steps CD MP3 player section CD MP3 player section CD MP3 player section CD MP3 player section CD MP3 player...

Page 2: ... no abnormal ity is observed in their appearance Always replace them with new ones The chip parts include resistors ca pacitors diodes transistors etc The negative pole of tantalum capacitors is highly susceptible to heat so use special care when replacing them and check the operation afterwards 6 Cautions in handling flexible PWB Before working with a soldering iron make sure that the iron tip te...

Page 3: ...fore loading the new one Another compact disc is already loaded Sound skips or is noisy Clean the compact disc with a soft cloth Compact disc is dirty Replace with a compact disc with no scratches Sound is bad directly after power is turned on Water droplets may form on the internal lens when the car is parked in a humid place Let dry for about 1 hour with the power on Compact disc is heavily scra...

Page 4: ... 4 4 4 4 4 DB538RMP DB538RMP DB538RMP DB538RMP DB538RMP MAIN UNIT SECTION ...

Page 5: ...I AM IF counter 42 FM_IF_CNT I FM IF counter 43 VDD VDD 44 FM_OSC I FM VCO input terminal Pin No PINNAME I O DESCRIPTION EXPLANATION OF IC uPD178078GF 583 052 1936 01 Master Micro computer Outward Form 100 pins plastic QFP Terminal Description 45 AM_OSC I AM VCO input terminal 46 GND GND 47 FM_EO O FM PLL VT 48 AM_EO O AM PLL VT 49 GND GND 50 RESET I Reset Port 51 ACC DET I ACC detecting terminal ...

Page 6: ...6 6 6 6 DB538RMP DB538RMP DB538RMP DB538RMP DB538RMP 90 NC NC 91 NC NC 92 NC NC 93 NC NC 94 NC NC 95 NC NC 96 NC NC 97 NC NC 98 RDS DISCHG O RDS Noise Off 99 VDD VDD 100 GND GND Pin No Symbol I O Function ...

Page 7: ...al of the MP3 Decoder 21 MP3INT I Data request of the Mp3 Decoder 22 GND GND 23 NC NC 24 NC NC 25 RESET I Low level active system reset signal 26 X2 Crystal resonator for main system clock oscillation 27 X1 Crystal resonator for main system clock oscillation 28 GND GND 29 VDD VDD 30 ISTAT2 I Internal status of the servo IC 31 JITB NC 32 RESET2 O MP3 Decoder reset 33 OPTION3 I Interface option 34 M...

Page 8: ...ADAT O Data to DAC 28 EMP NC 29 ETYPE NC 30 A11 O Address Output11 for DRAM 31 A10 O Address Output10 for DRAM 32 VSS Digital GND 33 VDD Digital Power 34 MCU_CLK NC 35 MDAT I Data input pin 36 MCK I Micom Clock pin 37 MLAT I Data Latch input pin 38 MDOUT O Data from CD MP3 to MCU 39 MINT O Interrupt output to MCU 40 SCAN_EN NC 41 TEST2 GND 42 TEST1 GND 43 TEST0 GND 44 DDAT0 B Data0 BUS for Externa...

Page 9: ...ng clock inout from Micom 22 ISTAT NC 23 SOS1 O Subcode sync signal S0 S1 output 24 SQCK I Subcode Q data transferring bit clock input 25 SQDT I Subcode Q data serial output 26 MUTE I System mute at H 27 VDDD2 3V Digital Power 3V power Internal Logic 28 VSSD2 Digital GND Internal Logic 29 VDDD3 5V Digital Power 5V Power I O PAD 30 SBCK I Subcode data transferring bit clock 31 JITB NC 32 C2PO O C2 ...

Page 10: ... SPM I Spindle amp Inverting input 24 SPO O Spindle amp Output 25 SLM I Sled servo inverting input 26 SLO O Sled servo output 27 SLP I Sled servo noninverting input 28 TEM I Tracking servo amp Inverting input 29 TEO O Tracking servo amp Output 30 FEM I Internal status of the servo IC 31 FEO NC 32 GND GND 33 TZC SSTOP I Tracking zero crossing input Check the position of pick up whether inside or no...

Page 11: ... 11 11 11 11 11 DB538RMP DB538RMP DB538RMP DB538RMP DB538RMP EXPLODED VIEW PART LIST Main Section DCP Section ...

Page 12: ...E STICKER 1 78 331 1861 21 EARTH PLATE 1 79 331 3677 01 SHEILD CASE 1 80 291 0074 00 SECURITY LABEL 1 81 013 3932 01 TACT SWITCH 1 82 052 3930 01 IC 1 1 DCP 449 700 DCP ASSY 1 2 286 9997 00 SET PLATE 1 3 311 1848 00 LOWER CASE 1 4 310 1781 02 UPPER CASE 1 5 731 2604 81 TAPTIGHT 3 6 7 8 948 0668 00 CD MECHA 1 9 10 714 2012 81 MC SCREW 1 11 731 3008 80 TAPTIGHT 4 12 731 3012 80 TAPTIGHT 2 13 714 300...

Page 13: ... 13 13 13 13 13 DB538RMP DB538RMP DB538RMP DB538RMP DB538RMP EXPLODED VIEW PARTS LIST CD mechanism section 948 0668 00 ...

Page 14: ...ILAR WASHER 1 3 1 x 6 x 0 124 658 0235 77 E RING S 1 5 1 125 658 0235 78 PW 2 1 x 4 x 0 13 1 NO PART NO DESCRIPTION Q TY 1 658 0235 01 FRAME M 1 2 658 0235 02 TOP COVER M 1 3 658 0235 03 DAMPER F 2 4 658 0235 04 DAMPER R 1 5 658 0235 05 AR SHEET 1 11 658 0235 06 CHASSIS RIVET S ASS Y M 1 12 658 0235 07 CHANGE PLATE RIVET ASS Y 1 13 658 0235 08 CLAMPER ASS Y 1 14 658 0235 09 SPINDLE MOTOR M ASS Y1 ...

Page 15: ... C 516 168 1045 56 50V 0 1uF C 517 168 2722 55 50V 2700pF C 518 166 6811 50 50V 680pF C 521 183 2263 35 16V 22uF C 522 168 1045 56 50V 0 1uF C 523 168 1045 56 50V 0 1uF C 524 168 2222 55 50V 2200pF C 525 168 2222 55 50V 2200pF C 526 166 1011 50 50V 100pF C 527 166 1011 50 50V 100pF C 528 166 1011 50 50V 100pF C 529 166 1011 50 50V 100pF C 530 166 1011 50 50V 100pF C 602 178 4742 78 50V 0 47uF C 60...

Page 16: ...W 0 ohm JW 3 060 0108 90 1 4W 0 ohm JW 4 060 0108 90 1 4W 0 ohm J 201 074 1316 12 OUTLET SOCKET J 501 074 9013 11 OUTLET SOCKET J 901 074 1214 00 OUTLET SOCKET L 101 010 2003 04 COIL L 103 010 2230 69 5 6uH L 301 010 2230 88 220uH L 601 010 3001 63 5 6uH L 602 010 3001 63 5 6uH L 603 010 3001 63 5 6uH L 604 010 3001 63 5 6uH Q 101 125 2199 93 KRC103S Q 102 125 3004 90 KTA1504GR Q 103 125 3004 90 K...

Page 17: ...19 2231 15 1 16W 22K ohm R 940 111 3321 98 1 4W 3 3K ohm R 943 119 1021 15 1 16W 1K ohm R 944 119 2231 15 1 16W 22K ohm R 945 119 1031 15 1 16W 10K ohm R 946 111 1021 98 1 4W 1K ohm R 947 111 1021 98 1 4W 1K ohm R 949 119 0000 05 1 16W 0 ohm R 950 119 0000 05 1 16W 0 ohm RCA 401 075 0388 00 RCA JACK S 901 013 3932 01 SKHHLMA01 SUP 101 060 0122 20 DSP 141 N S00B T 901 009 9006 60 CHOKE VR 101 012 4...

Page 18: ...6 3301 50 50V 33pF C 56 166 3301 50 50V 33pF C 57 168 1032 55 50V 0 01uF C 58 168 1045 56 50V 0 1uF C 59 168 8212 55 50V 820uF C 61 168 1045 56 50V 0 1uF C 62 168 1045 56 50V 0 1uF C 63 168 1045 56 50V 0 1uF C 64 168 1045 56 50V 0 1uF C 71 168 2232 55 50V 0 022uF C 73 168 1045 56 50V 0 1uF C 74 168 1045 56 50V 0 1uF C 75 168 1045 56 50V 0 1uF C 76 168 1045 56 50V 0 1pF C 110 166 3911 50 50V 390pF ...

Page 19: ... 2604 81 TAPTIGHT 3 E 948 0668 00 MECHANISM 1 F 313 1878 00 HEAT SINK 1 G 731 3012 80 TAPTIGHT 2 H 714 3006 81 MACHINE SCREW 2 I 731 3008 80 TAPTIGHT 4 J 714 2012 81 MACHINE SCREW 1 K 370 6922 00 INNER ESC 1 REMOVING MAIN PWB FOR REPAIR Step 1 Remove Lower Case A screw for Heat Sink F Step 2 Remove Lower Case A Step 3 Remove all screw fom Heat Sink Step 4 Remove Heat Sink F Step 5 Remove Inner Esc...

Page 20: ... 20 20 20 20 20 DB538RMP DB538RMP DB538RMP DB538RMP DB538RMP See from the BOTTOM SIDE ...

Page 21: ... 18 18 18 18 18 DB335 DB235 DB335 DB235 DB335 DB235 DB335 DB235 DB335 DB235 CIRCUIT DIAGRAM 1 2 Main PWB Section B1 Unassembling To CD PWB To MAIN PWB SWITCH 880 2090Y 1 9 8 16 ...

Page 22: ...1 B2 NO DESCRIPTION COLOR 1 GND BLACK 2 3 ILL ORANGE WHITE 4 REMOTE BLUE WHITE 5 6 ACC RED 7 PHONE MUTE BROWN 8 RL GROUND BLACK 9 BACK UP YELLOW 10 RR PURPLE BLACK 11 RR PURPLE 12 FR GREY BLACK 13 FR GREY 14 FL WHITE 15 FL WHITE BLACK 16 RL GREEN EXTENSIONCONNECTOR ...

Page 23: ...CIRCUIT DIAGRAM 2 2 Main PWB Switch Section B2 ...

Page 24: ...CIRCUIT DIAGRAM OF THE CD MECHANISM CD PWB B3 Section ...

Page 25: ...CIRCUIT DIAGRAM OF THE CD MECHANISM CD PWB B3 Section ...

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