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NOTES

* We cannot supply PWB with component parts in principle. When 
  a circuit on PWB has failure, please repair it by component parts 

  base. Parts which are not mentioned in service manual are not

  supplied.

* Specifications and design are subject to change without notice for
  further improvement.

* Use only compact discs bearing the            or            mark.
  Some CDs recorded in CD-R/CD-RW mode may not be usable.

*

“Made for iPod,” and “Made for iPhone” mean that an electronic

  accessory has been designed to connect specifically to iPod, or

  

iPhone, respectively, and has been certified by the developer to 

  meet Apple performance standards.

Apple is not responsible for the operation of this deviceor its 

  compliance with safety and regulatory standards.

Please note that the use of this accessory with iPod or iPhone

  may affect wireless performance.

iPhone, iPod and iTunes are trademarks of Apple Inc., 

  registered in the U.S. and other countries.

HD Radio™, HD Radio Ready™ and the HD Radio Ready logo

  are proprietary trademarks of iBiquity Digital Corporation.
  This HD Radio Ready receiver is ready to receive HD Radio 
  broadcasts when connected to the THD300 or THD301, sold 
  separately.

SIRIUS, the SIRIUS Dog logo and related marks are trademarks 

  of SIRIUS XM Radio, Inc.

*

The Bluetooth    word mark and logos are owned by the Bluetooth  

  SIG,Inc. and any use of such marks by Clarion Co.,Ltd. is  under 
  license. Other trademarks and trade names are those of their 
  respective owners.

WMA is the abbreviation of Windows Media Audio, an audio file 

  format developed by Microsoft Corporation.

* This product includes technology owned by Microsoft Corporation

  and cannot be used or distributed without a license from MSLGP.

* This unit is compatible with USB 1.1/2.0 with maximum data tran-

   sfer rates of 12 Mbps. USB memory devices that can be played by 

   connecting to the unit's USB cable are limited to those recognized

   as "USB mass storage class devices"; operation is not guaranteed

   ranteed with all USB memory devices.

* To prevent the accidental loss of data, always back up important 

  data on your computer.

* This unit does not support connections to a computer.In addition, 

  connections made through a USB hub device are also not supported..

* Insert and remove a USB memory device only when the 

  device is not being accessed. Connecting or disconnecting the

  device at the following times may result in the loss of data:

  - If the USB memory device is removed or power is 

    disconnected during writing to the device.

  - When the device is subjected to static electricity or electric noise.

The system uses parts with special safety features against fire

    and voltage. Use only parts with equivalent characteristics when

    replacing them.

    The use of unspecified parts shall be regarded as remodeling for

    which we shall not be liable. The onus of product liability (PL) sh-

all not be our responsibility in cases where an accident or failure

    is as a result of unspecified parts being used.

2. Place the parts and wiring back in their original positions after re-

    placement or re-wiring.

    For proper circuit construction, use of insulation tubes, bonding,

    gaps to PWB, etc, is involved. The wiring connection and routing 

to the PWB are specially planned using clamps to keep away 

from heated and high voltage parts. Ensure that they are placed 

    back in their original positions after repair or inspection.

If extended damage is caused due to negligence during repair,

    the legal responsibility shall be with the repairing company.

3. Check for safety after repair.

Check that the screws, parts and wires are put back securely in

    their original position after repair. Ensure for safety reasons there 

    is no possibility of secondary ploblems around the repaired spots.

If extended damage is caused due to negligence of repair, the

    legal responsibility shall be with the repairing company.

4. Caution in removal and making wiring connection to the parts for 

    the automobile.

    Disconnect the battery terminal after turning the ignition key off.

    If wrong wiring connections are made with the battery connected, 

    a short circuit and/or fire may occur.

    If extensive damage is caused due to negligence of repair, the 

    legal responsibility shall be with the repairing company.

5. Cautions in soldering.

    Please do not spread liquid flux in soldering.

    Please do not wash the soldering point after soldering.

6. Cautions in soldering for chip capacitors

    Please solder the chip capacitors after pre-heating for replacem-

    ent because they are very weak to heat.

    Please do not heat the chip capacitors with a soldering iron dire-

    ctly.

7. Cautions in handling for chip parts.

    Do not reuse removed chips even when no abnormality is obser-

    ved in their appearance. Always replace them with new ones.

    (The chip parts include resistors, capacitors, diodes, transistors, 

    etc). 

    Please make an operation test after replacement.

8. Cautions in handling flexible PWB

Before working with a soldering iron, make sure that the iron tip

    temperature is around 270  C. Take care not to apply the iron tip

    repeatedly(more than three times) to the same patterns. Also ta-

    ke care not to apply the tip with force.

9. Turn the unit OFF during disassembly and parts replacement. 

    Recheck all work before you apply power to the unit.

10. Cautions in checking that the optical pickup lights up.

      The laser is focused on the disc reflection surface through the 

      lens of the optical pickup. When checking that the laser optical 

      diode lights up, keep your eyes more than 30cms away from the 

      lens. Prolonged viewing of the laser within 30cms may damage 

      your eyesight.

11. Cautions in handling the optical pickup

The laser diode of the optical pickup can be damaged by elect-

   rostatic charge caused by your clothes and body. Make sure to 

      avoid electrostatic charges on your clothes or body, or discharge

      static electricity before handling the optical pickup.

11-1. Laser diode

The laser diode terminals are shorted for transportation in order 

to prevent electrostatic damage. After replacement, open the

         shorted circuit. 

When removing the pickup from the mechanism, short the ter-

         minals by soldering them to prevent this damage.

CX501/CX501B/CX501A

To engineers in charge of repair or inspe-
ction of our products.

Before repair or inspection, make sure to follow the in-
structions so that customers and Engineers in charge
of repair or inspection can avoid suffering any risk or
injury.

1. Use specified parts.

Please refer to the following service manual for the 
CD-mechanism.

MECHANISM SERVICE MANUAL

Mechanism No.

Manual NO.

929-5110-80

298-6885-00

Summary of Contents for CX501

Page 1: ...0Hz to 20kHz 1 1dB Dynamic range 80dB 1kHz General Power supply voltage 14 4V DC 10 8 to 15 6V allowable negative ground Current consumption Less than 15A Speaker impedance 4ohm 4ohm to 8ohm allowable Auto Antenna Rated Current 500 mA or less Weight Source unit 1 52kg Remote control unit 40g PE 3402B A Dimensions mm Source unit 178 W x100 H x155 D Remote control unit 44 W x113 H x11 D PE 3402B A B...

Page 2: ... to the PWB are specially planned using clamps to keep away from heated and high voltage parts Ensure that they are placed back in their original positions after repair or inspection If extended damage is caused due to negligence during repair the legal responsibility shall be with the repairing company 3 Check for safety after repair Check that the screws parts and wires are put back securely in ...

Page 3: ...n iPhone can also be connected to this system and iPod appearing in this manual should be referred to as iPod iPhone A CD is caught inside the CD deck and is not ejected This is a failure of CD deck s mechanism ERROR 2 ERROR 3 A CD cannot be played due to scratches etc Replace with a non scratched non warped disc CD MP3 WMA USB iPod COMPONENTS PE 3402B A B PE 3402K A B 1 1 1 8 8 1 8 2 1 1 Source u...

Page 4: ... properly Use MP3 WMA files encoded properly No sound heard MP3 WMA files are absent in a disc Write MP3 WMA files onto the disc properly Files are not recognized as an MP3 WMA file Use MP3 WMA files encoded properly File system is not correct Use ISO9660 level 1 2 or JOLIET or Romeo or APPLE ISO file system Sound is bad directly after power is turned on Water droplets may form on the internal len...

Page 5: ... IC102 IC107 IC901 IC503 IC601 IC600 IC201 IC301 IC303 IC106 IC401 IC402 BD8226EFV IC501 LCD ILL KEY ILL Built in MIC Q115 Q112 Q204 Q205 Q206 Q201 Q202 Q203 Q401 Q403 Q404 Q405 Q406 Q413 Q411 Q412 WIRE REMOTE DISPLAY DRIVER CIRCUIT CIRCUIT ILL DET CD MECH CD MP3 WMA 1 2 PE 3402B A PE 3402B B K A K B 2 2 1 1 2 1 1 VDD 5V SW Q408 Q407 ...

Page 6: ...tation signal capture terminal pin 26 JOG CW IN JOG CW signal capture terminal pin 27 ILLM DET IN Illumination ON signal input pin 28 TUNER SCL O TUNER SCL communication terminal pin 29 TUNER SDA I O TUNER SDA communication terminal pin 30 N C IN Ground pin 31 IPOD RX IN iPod signal input pin 32 IPOD TX O iPod serial output pin 33 MIC SELECT O The MIC position LOW extraposition HI select pin 34 DS...

Page 7: ...input pin 86 JTDO O JTAG data output pin 87 JTRTCK O JTAG return clock output pin 88 DVDD Digital system power supply pin 89 DVSS Digital system ground This pin must be connected to the 0V level pin 90 DVDD15 IN Capacitor connection pin for internal regulator pin 91 XVSS2 Oscillator ground This pin must be connected to the 0V level pin 92 X16OUT O 16 9344MHz oscillator connection pin 93 X16IN IN 1...

Page 8: ...RUBBER PART 1 940 8602 07 ES ASSY PE 3402K B 1 25 074 4036 50 USB JACK PE 3402B A K B 1 6 081 0040 00 MICRIPHONE 1 26 001 7088 92 DIODE 6 7 382 9582 00 BUTTON RESET 1 27 016 9900 94 VR W SHAFT 1 8 346 0209 00 LEATHER SHEET 1 28 060 4021 00 IR RECEIVER 1 9 371 3827 03 TRIM PLATE 1 29 075 9021 50 AUX JACK 1 10 345 5312 00 CUSHION 2 30 001 7062 90 DIODE 1 11 347 7321 00 E SHEET 2 31 013 6312 50 TACT ...

Page 9: ... 1214 50 OUTLET SOCKET 16P 1 37 276 0793 00 SETPLATE PE 3402B A 1 14 331 5081 00 IC HOLDER 1 276 0861 00 SETPLATE PE 3402B B 1 15 313 2039 03 HEAT SINK 1 276 0832 00 SETPLATE PE 3402K A 1 16 855 5562 51 RCA PIN CORD 6CH 1 276 0860 00 SETPLATE PE 3402K B 1 17 855 5585 50 RCA PIN CORD 4CH 1 38 060 8105 50 ANT RECEPT 1 18 855 2508 50 SSP MINI DIN CORD 1 39 074 2215 65 OUTLET SOCKET 15P 1 19 855 2507 ...

Page 10: ...CH wrritten on C132 043 1804 90 0 1uF C325 043 1804 90 0 1uF production C133 187 1073 35 16V 100uF C326 043 1804 90 0 1uF 034900 052 C134 187 1073 35 16V 100uF C327 043 1804 90 0 1uF IC102 051 3218 90 TA76431F C135 187 3363 45 25V 33uF C328 043 1804 90 0 1uF IC103 24LC256I SN C136 187 1063 35 16V 10uF C329 187 1063 35 16V 10uF E2PROM Data C138 187 1063 35 16V 10uF C330 043 1804 90 0 1uF should be ...

Page 11: ...125 4012 90 KTD1304 R195 119 0000 05 1 10W 0 ohm JW R371 119 4731 15 1 10W 47k ohm Q413 125 2027 95 DTC143ZU R196 119 4721 15 1 10W 4 7k ohm R375 119 2221 15 1 10W 2 2k ohm Q417 192 4081 00 2SC4081 R197 119 1041 15 1 10W 100k ohm R378 119 1031 15 1 10W 10k ohm R101 116 6811 15 1 4W 680 ohm R199 119 1031 15 1 10W 10k ohm R379 119 1031 15 1 10W 10k ohm R102 116 6811 15 1 4W 680 ohm R200 119 1041 15 ...

Page 12: ...119 1031 15 1 10W 10k ohm C306 187 1053 65 50V 1uF Q203 125 4024 90 3DG3875 R266 119 4721 15 1 10W 4 7k ohm C307 187 1053 65 50V 1uF Q204 125 4024 90 3DG3875 R267 119 1531 15 1 10W 15k ohm C312 187 1053 65 50V 1uF Q205 125 2027 92 DTC124EUA R268 119 1021 15 1 10W 1k ohm C313 187 1053 65 50V 1uF Q206 125 3005 90 KTA1273 R270 116 1521 15 1 4W 1 5k ohm C348 043 0540 00 6 3V 10uF Q407 125 4012 90 KTD1...

Page 13: ... 1011 15 1 10W 100 ohm C519 043 1607 90 0 01uF C558 042 0560 85 6 3V 100uF R525 033 2211 15 1 10W 220 ohm C520 043 1608 90 0 1uF C560 043 1615 90 0 047uF R526 033 1011 15 1 10W 100 ohm C521 042 0560 85 6 3V 100uF C561 043 1615 90 0 047uF R527 033 1041 15 1 10W 100k ohm C522 043 1608 90 0 1uF C562 043 1614 90 470pF R530 033 1031 15 1 10W 10k ohm C523 043 1607 90 0 01uF C563 043 1614 90 470pF R531 0...

Page 14: ...FRONT RIGHT REAR SUB WOOFER SUB WOOFER RIGH SUB WOOFER LEFT REAR RIGH RED WHITE RED LINE OUT A B C D E F G H P O N M L K J I FR FL S GND S GND RR SWR RL SWL GND IN OEM STEERING WHEEL REMOTE CONTROL INPUT JACK To J503 of CD PWB B4 page 13 Connect with FLAT WIRE 816 3063 55 PRINTED WIRING BOARD 2 5 Main PWB B1 section 1 2 To J600 of BT PWB B3 page 15 To J901 of Switch PWB B2 page 16 Q IC FUSE 15A 12...

Page 15: ... side are indicated 1 2 25 24 1 22 2 21 1 22 2 21 1 2 14 15 A B C D E F G H P O N M L K J I 1 2 PE 3402B A PE 3402B B K A K B 1 2 2 1 PRINTED WIRING BOARD 4 5 BT PWB B3 section COMPONENT SIDE SOLDER SIDE To J301 of Main PWB B1 page 14 1 2 22 21 1 Caution COMPONENT SIDE Parts on the component side seen from the component side are indicated SOLDER SIDE Parts on the solder side seen from the solder s...

Page 16: ...nent side seen from the component side are indicated SOLDER SIDE Parts on the solder side seen from the solder side are indicated COMPONENT SIDE SOLDER SIDE AUX INPUT JACK 4 5 6 1 2 3 SOURCE SOUND ISR DISP ROTARY RESET BAND CIRCUIT DIAGRAM 1 7 BT PWB B3 section To J301 of Main PWB B1 page 19 VCC D D GND F GND VCC D D GND VCC D D GND USB Connector PE 3402B A K B only PE 3402B A K B only To CD PWB B...

Page 17: ... B 1 1 2 2 1 1 2 1 17 CX501 CX501B CX501A CIRCUIT DIAGRAM 2 7 Main PWB B1 section 1 4 To 2 4 page 18 To 3 4 page 19 To 4 4 page 20 2 3 4 To J503 of CD PWB B4 page 21 Connect with FLAT WIRE 816 3063 55 To J901 of Switch PWB B2 page 22 ...

Page 18: ... 2508 50 To SIRIUS tuner 1 2 18 CX501 CX501B CX501A CIRCUIT DIAGRAM 3 7 Main PWB B1 section 2 4 1 3 4 To 1 4 page 17 To 3 4 page 19 To 4 4 page 20 HD MINI DIN CORD 855 2507 50 To HD tuner 1 2 PE 3402B A PE 3402B B K A K B 1 ...

Page 19: ... A only PE 3402B A only 2 1 19 CX501 CX501B CX501A CIRCUIT DIAGRAM 4 7 Main PWB B1 section 3 4 To 1 4 page 17 To 2 4 page 18 To 4 4 page 20 1 2 4 1 2 PE 3402B A PE 3402B B K A K B 1 To J600 of BT PWB B3 page 16 ...

Page 20: ...X501B CX501A CIRCUIT DIAGRAM 5 7 Main PWB B1 section 4 4 To 1 4 page 17 To 2 4 page 18 To 3 4 page 19 1 2 3 1 2 PE 3402B A PE 3402B B K A K B 1 1 1 2 855 5562 51 RCA PIN CODE 6 CH 855 5585 50 RCA PIN CODE 4 CH LINE OUT LINE OUT ...

Page 21: ...ect with FLAT WIRE 816 3063 55 To PICK UP ASSY USB CONNECTOR USB CABLE 855 0642 50 PE 3402B B K A PE 3402B A K B 21 CX501 CX501B CX501A CIRCUIT DIAGRAM 6 7 CD PWB B4 section To CD Mechanism To Switch PWB B2 page 22 Connect with Jump Wire ...

Page 22: ...SOURCE 4 5 6 ISR BAND ROTARY DISP SOUND 1 2 3 To CD PWB B4 page 21 Connect with Jump Wire 22 CX501 CX501B CX501A CIRCUIT DIAGRAM 7 7 Switch PWB B2 section To J102 of Main PWB B1 page 17 ONLY FOR PE 3402B A PE 3402K B ...

Page 23: ...SERVICE MATERIAL for PE 3402B A B B K A K B ...

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