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Maintenance

28

8.

Maintenance

The maintenance operations required on the generator are listed at

par. 8.3.

8.1.

Maintenance counters display

Press the MENU key

then press MAINTENANCE:

the following page is displayed:

scroll down the pages using the NEXT key:

he following page is displayed:

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Summary of Contents for NiGen HF

Page 1: ...User s Manual Nitrogen Generator NiGen HF NiGen LCMS...

Page 2: ...2 Safety 4 3 Description of the generator 6 4 Installation area requirements 12 5 Installation 14 6 Disassembly and transport 19 7 Use 20 8 Maintenance 28 9 Troubleshooting 33 10 Guarantee 37 11 Decl...

Page 3: ...onents and in particular is aware of the safety as pects of compressed air and nitrogen The margin of the text contains the following symbols indicating m compulsory safety standards to be observed c...

Page 4: ...le it is connected to the electrical mains RISK OF FATAL INJURY BY ELECTROCUTION e Repairs and inspections must be carried out exclusively by QUALIFIED PER SONNEL in the event of faults which cannot b...

Page 5: ...alous pressure a safety valve which operates independently of the control system prevents it exceeding 10 5 bar 152 psi 2 4 Technical assistance The CLAIND technical assistance can be contacted as fol...

Page 6: ...HF the forniture includes n 1 brass fitting for copper tube external diameter1 4 3 2 Technical specifications 3 2 1 Nitrogen the flow rate is given at 20 C and 1 atm purity referred to residual oxygen...

Page 7: ...fications for Class 1 4 1 ISO 8573 1 Pressure minimum 8 5 bar 120 psi maximum 10 bar 145 psi Flow rate NiGen HF 0 36 Nl min 36 slpm NiGen LCMS 40 0 100 Nl min 100 slpm NiGen LCMS 100 250 Nl min 250 sl...

Page 8: ...pending on model 115 Vac 10 1ph 60Hz 1 9 kVA or 230 Vac 10 1 ph 50Hz 1 6 kVA or 230 Vac 10 1 ph 60Hz 1 9 kVA Nitrogen outlet G 1 4 female Air outlet not applicable to NiGen HF 0 NiGen LCMS 40 0 and Ni...

Page 9: ...l unit it is the user interface by way of the touch screen B FRONT PANEL removable for maintenance operations C FULL TURN WHEELS Width 44 cm 17 3 Depth 110 cm 43 3 Height 130 cm 51 1 Weight NiGen HF 0...

Page 10: ...Description of the generator 10 FIGURE 3 3 1 Front view...

Page 11: ...onnection for the condensation drain line Not used for NiGen HF 0 NiGen LCMS 40 0 and NiGen LCMS 100 G AIR OUTLET pneumatic connection for an optional line for compressed air produced by the compresso...

Page 12: ...ntilation air flow must be provided to main tain acceptable oxygen content in the ambient Don t seal the rooms 4 2 2 Temperature e This paragraph is able only for these models NiGen LCMS 40 1 and NiGe...

Page 13: ...minimum ventilations The maximum difference between the environmental temperature and the room temperature with the generator must be 5 C if in the room there aren t windows ensure that there is an p...

Page 14: ...wall of the crate as an unloading ramp e If possible store the packaging to ensure adequate protection when moved in the future 5 1 3 Positioning When choosing the installation area for the generator...

Page 15: ...oil residue dust scaling and humidity it is recommended to use clean and or treated pipelines for final gas distribution CONNECTION Locate the nitrogen coupling marked NITROGEN OUTLET at the rear of t...

Page 16: ...ng marked AIR INLET at the rear of the gen erator Connect the line m The compressed air supply to the generator may not exceed 10 5 bar 152 psi Nitrogen outlet flow Nl min Max available air outlet flo...

Page 17: ...served The electrical installation must comply with current standards in particular re garding the protection line ground wire c Recommendations for correct installation do not use extension leads ada...

Page 18: ...or generator fault even temporary is not admissible a pneumatic panel should be envisaged to enable provisional activation of a reserve gas source to tally or partially automatic 5 6 Packaging disposa...

Page 19: ...nk removing the air outlet plug par 3 3 2 and acting on the air outlet pressure regulator as described at par 7 9 2 Plug again the air outlet carefully detach the pneumatic connections 6 2 Transport e...

Page 20: ...meters The table shows the function of the various keys on the screen Key Function CPU access to CPU menu PREVIOUS go to previous page NEXT go to following page ALARM access to list of alarms WARNING...

Page 21: ...press on the touch screen with sharp objects START start the production of gas STOP stop the production of gas INCREASE increase the value DECREASE decrease the value ADD add one digit DELETE delete...

Page 22: ...Use 22 7 2 Menus The following chart shows the accessible menus for the operator...

Page 23: ...nds normal production showing the following page 6 from this point the nitrogen is available for the line by opening the valve closed in point 2 e WARNING On initial start up the internal nitrogen sto...

Page 24: ...page appears 7 5 Nitrogen production To start production press the operation key START The following page appears 7 6 Stop the generator At any time during production the generator can be stopped by...

Page 25: ...sts approximately one minute the display shows the following page 7 7 Generator shutdown After stopping the generator par 7 6 wait for the system to complete depres surization approximately 1 minute t...

Page 26: ...odifying the parameters affects plant operation Make sure you are fully aware of the effects of any changes before modifying the parameters 7 9 1 Adjusting the nitrogen delivery pressure e the pressur...

Page 27: ...the outlet pressure par 7 8 7 9 2 Adjusting the air outlet pressure Only for NiGen HF 1 and NiGen LCMS 40 1 e the pressure can be adjusted from 0 to 8 bar from 0 to 116 psi remove the front panel iden...

Page 28: ...nce operations required on the generator are listed at par 8 3 8 1 Maintenance counters display Press the MENU key then press MAINTENANCE the following page is displayed scroll down the pages using th...

Page 29: ...nerator NiGen HF NiGen LCMS 29 To exit this menu press the ESC key e When CNT of CMP01 reaches the setting hours of MAINTENANCE CNT a WAR NING will be displayed to recommend the related maintenance in...

Page 30: ...0 4000 h 0 8000 h 0 12000 h 0 16000 h 422 93 0025 Maintenance kit 2000 4000 h 1 1 1 1 422 93 0026 Maintenance kit 6000 8000 h 1 1 1 422 93 0027 Maintenance kit 10000 12000 h 1 1 422 93 0028 Maintenan...

Page 31: ...rmed by authorized personnel 8 3 1 NiGen HF 1 and NiGen LCMS 40 1 Components use versus maintenance plan Component part number Description 2000 h 4000 h 6000 8000 R0539021 Intake air filter cartridge...

Page 32: ...ge Syntesi 20 micron 1 1 1 1 R0539024 Dumping feet kit 3 pie ces 1 1 R061084 CMS silencer 3 8 1 R700 M4 7060 Compressed air cooler 1 R0539025 Maintenance compres sor kit 1 R0539027 Maintenance compres...

Page 33: ...condition that may require the intervention of the operator but gas production is not shut down In WARNING status an acoustic signal is emitted the following page is displayed ERROR It indicates a co...

Page 34: ...WARNING To visualize a warning message press on the WARNING symbol the following page will appear Active warnings are those highlighted to find the activated warning scroll down the pages using the NE...

Page 35: ...values of the parameters and has restored the default values contact service in order to set the correct values of the parameters W 01 low nitrogenoutlet pressure outlet nitrogen pressure below thresh...

Page 36: ...pressure above maxi mum acceptable value only for NiGen LCMS 40 0 NiGen LCMS 100 NiGen HF 0 decrease inlet air pressure E 03 compressor tempe rature high compressor box temperature above threshold on...

Page 37: ...costs for technicians to visit the client s premises The guarantee covers exclusively COSTS DERIVING FROM MANUFACTURING DEFECTS and does not include 1 Use of non original consumable or spare sparts 2...

Page 38: ...3 NiGen HF 1 115 VAC 60Hz 422 02 0450 3 NiGen HF 1 230 VAC 50Hz 422 02 0460 3 NiGen HF 1 230 VAC 60Hz 422 02 0310 3 NiGen HF 0 alla quale questa dichiarazione si riferisce conforme con quanto stabilit...

Page 39: ...Nitrogen Generator NiGen HF NiGen LCMS 39 12 Notes...

Page 40: ...Claind srl Via Regina 24 22016 Tremezzina Loc Lenno CO Italy Tel 39 0344 56603 Fax 39 0344 56627 e mail service claind it UM NiGen HF NiGen LCMS en J fm...

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