Claas LEXION, Repair Manual

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299 211.0 - RHB klappbares SW 4,50 m - 5,40 m LEXION
0.1.1
Contents
CONTENTS
1. Introduction
General .................................................................................. 1.1.1
Introduction ...................................................................... 1.1.1
Introduction to the CLAAS Repair Manual ....................... 1.1.2
Key to symbols ................................................................ 1.1.3
Safety Rules .......................................................................... 1.2.1
Important information ....................................................... 1.2.1
Identification of warning and danger signs ...................... 1.2.2
Correct use of the cutterbar ............................................. 1.2.2
General safety and accident prevention regulations ....... 1.2.2
Leaving the machine ....................................................... 1.2.2
Service ............................................................................. 1.2.3
Basic rule ......................................................................... 1.2.3
Hydraulic accumulators ................................................... 1.2.3
General repair information ..................................................... 1.3.1
Reason of damage .......................................................... 1.3.1
Spare parts ...................................................................... 1.3.1
Transmission ................................................................... 1.3.1
Tensioning the steel roller chains .................................... 1.3.1
Taper ring fasteners ........................................................ 1.3.1
Self-locking bolts ............................................................. 1.3.1
Liquid locking compound ................................................. 1.3.1
Correct installation of lock collar bearings ....................... 1.3.2
Correct installation of adapter sleeve bearings ................ 1.3.2
Ferrule fittings on hydraulic lines ..................................... 1.3.2
Progressive ring fittings on hydraulic lines ....................... 1.3.2
Taper fittings on hydraulic lines ....................................... 1.3.3
Welding ............................................................................ 1.3.3
Some advice for speedy and correct repair work ............ 1.3.3
Tightening torques ................................................................. 1.4.1
Bolts ................................................................................. 1.4.1
Hydraulic screw fittings .................................................... 1.4.2
Specifications ......................................................................... 1.5.1
Lubricants chart ............................................................... 1.5.1
Drive diagram ......................................................................... 1.6.1
General information on drives ......................................... 1.6.1
Drive diagram, left-hand .................................................. 1.6.1
Drive diagram, right-hand ................................................ 1.6.2
2. Crop dividers
Crop dividers .......................................................................... 2.1.1
Removing the long / short crop dividers .......................... 2.1.1
Installing the long / short crop dividers ............................ 2.1.1
Removing the special crop dividers ................................. 2.1.2
Special crop divider, disassembled ................................. 2.1.3
Installing the special crop divider ..................................... 2.1.4
3. Cutterbar trough – Cutter bar
Cutter bar ............................................................................... 3.1.1
Removing the knife .......................................................... 3.1.1
Installing the knife ............................................................ 3.1.1
Adjusting the knife height ................................................ 3.1.2
Cutterbar lock
(mechanical) .......................................................................... 3.2.1
Removing the mechanical cutterbar lock ......................... 3.2.1
Mechanical cutterbar lock, disassembled ........................ 3.2.3
Installing the mechanical cutterbar lock ........................... 3.2.4
Rotating arm .......................................................................... 3.3.1
Removing the rotating arm .............................................. 3.3.1
Rotating arm, disassembled ............................................ 3.3.4
Installing the rotating arm ................................................ 3.3.5
Folding unit ............................................................................ 3.4.1
Removing the cutterbar fold hydraulic cylinder rack ....... 3.4.1
Cutterbar fold hydraulic cylinder rack, disassembled ...... 3.4.3
Installing the cutterbar fold hydraulic cylinder rack ......... 3.4.4
4. Drives
Intermediate drive .................................................................. 4.1.1
Removing the left-hand intermediate drive shaft ............. 4.1.1
Left-hand intermediate drive, disassembled ................... 4.1.2
Installing the left-hand intermediate drive shaft ............... 4.1.3
Removing the right-hand intermediate drive shaft .......... 4.1.4
Right-hand intermediate drive, disassembled ................. 4.1.6
Installing the right-hand intermediate drive shaft ............ 4.1.6
Main drive universal drive shaft ............................................. 4.2.1
Removing the main drive universal drive shaft ............... 4.2.1
Disassembling the main drive universal drive shaft ........ 4.2.2
Main drive universal drive shaft, disassembled ............... 4.2.4
Assembling the main drive universal drive shaft ............. 4.2.5
Mounting the main drive universal drive shaft ................. 4.2.6
Knife drive ............................................................................. 4.3.1
Removing the knife drive belt (44) .................................. 4.3.1
Installing and adjusting the knife drive
belt (44) ........................................................................... 4.3.3
Removing the knife drive belt (51) .................................. 4.3.5
Installing and adjusting the knife drive
belt (51) ........................................................................... 4.3.7
Removing the jockey pulley of knife drive
belt (44) and/or (51) ........................................................ 4.3.7
Knife drive belt (44), disassembled ................................. 4.3.9
Knife drive belt (51), disassembled ............................... 4.3.10
Installing the jockey pulley of knife drive
belt (44) and/or (51) ...................................................... 4.3.11
Removing the deflection pulley of
knife drive belt (44) and/or (51) ..................................... 4.3.12
Installing the deflection pulley of
knife drive belt (44) and/or (51) ..................................... 4.3.12
Wobble transmission ............................................................. 4.4.1
Removing the wobble transmission
(Part nos. 643 686.2 and 643 656.2) .............................. 4.4.1
Disassembling the wobble transmission
(Part nos. 643 686.2 and 643 656.2) .............................. 4.4.3
Wobble transmission, disassembled
(Part no. 643 686.2) ........................................................ 4.4.7
Wobble transmission, disassembled
(Part no. 643 656.2) ........................................................ 4.4.8
Assembling the wobble transmission
(Spare part nos. 643 686.2 and 643 656.2) .................... 4.4.9
Installing the wobble transmission
(Spare part nos. 643 686.2 and 643 656.2) .................. 4.4.17
5. Intake auger
Intake auger drive .................................................................. 5.1.1
Removing the feed drive chain (40) ................................ 5.1.1
Contents
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