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Claas LEXION, Repair Manual

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Summary of Contents for LEXION

Page 1: ...REPAIR MANUAL FOLDING CUTTERBAR 4 50 m 5 40 m LEXION...

Page 2: ...R e a d a n d f o l l o w s a f e t y i n s t r u c t i o n s Find manuals at http best manuals com search s CLA 2992110...

Page 3: ...stalling the rotating arm 3 3 5 Folding unit 3 4 1 Removing the cutterbar fold hydraulic cylinder rack 3 4 1 Cutterbar fold hydraulic cylinder rack disassembled 3 4 3 Installing the cutterbar fold hyd...

Page 4: ...ng and adjusting the reel drive belt 42 6 1 4 Removing the variable speed pulleys of reel drive 42 6 1 4 Installing the variable speed pulleys of reel drive 42 6 1 4 Removing the drive chain 43 6 1 4...

Page 5: ...el spider Right hand reel 6 6 9 Removing the left hand reel bearing Right hand reel 6 6 9 Installing the left hand reel bearing Right hand reel 6 6 10 Removing the left hand reel spider Right hand ree...

Page 6: ...ustment hydraulic cylinder 7 2 33 Installing the right hand double acting reel height adjustment hydraulic cylinder 7 2 35 Removing the left hand fore and aft reel adjustment hydraulic cylinder 7 2 36...

Page 7: ...1 Introduction Find manuals at http best manuals com search s CLA 2992110...

Page 8: ...Find manuals at http best manuals com search s CLA 2992110...

Page 9: ...ustments to be made the use of CLAAS special tools etc The illustrations included in support to the explana tions show the sequence of major repairs so that minor repairs can easily be followed The CL...

Page 10: ...ine names are not specifically given When supplements are to be added the subgroups are supplemented or exchanged All supplements are inserted into the respective main group subgroup and the table of...

Page 11: ...bols are to help to quickly recognise recurring service procedures and they also help to communicate information shown on the illustrations Dismantle remove Grease Prevent damage to materials Disassem...

Page 12: ...1 1 4 RHB klappbares SW 4 50 m 5 40 m LEXION 299 211 0 Key to symbols...

Page 13: ...pecified design characteristics of this CLAAS machine or detract from its functional performance with a possible adverse effect on the active and or passive operational safety of the machine and its o...

Page 14: ...have considerable adverse effects on the safety and operational function of the machine Any arbitrary modifications carried out on the cutterbar will relieve the manufacturer of all liability for any...

Page 15: ...ispose of oil fuel and filters in a way that is harmless to the environment and in accordance with existing anti pollution regulations 4 Only have qualified workshops carry our repair work on the hydr...

Page 16: ...1 2 4 RHB klappbares SW 4 50 m 5 40 m LEXION 299 211 0 Safety Rules...

Page 17: ...ied torque in the correct order of assembly ATTENTION No solid grease must be used when assem bling the parts Removal After loosening the axial clamping loosen the taper ring fasteners with a sharp bl...

Page 18: ...nue turning until the next nearest slot fits the tab Secure sleeve nut with the tab Loosening the bearing Bend up the tab which secures the sleeve nut and first back off the nut a few turns only the t...

Page 19: ...fitting leaks first loosen the union nut until some oil escapes and then tighten it as specified ATTENTION Failure to observe the tightening torques reduces the nominal power and the service life of...

Page 20: ...0 General repair information Align sprockets and V belt pulleys towards each other Care for strict cleanliness when working on hydraulic systems Never mix different oil types Run the machine or opera...

Page 21: ...4 122 0 175 0 210 0 M 16 195 0 270 0 325 0 M 18 260 0 370 0 440 0 M 20 370 0 525 0 630 0 M 22 510 0 720 0 870 0 M 24 640 0 900 0 1080 0 M 27 980 0 1400 0 1650 0 M 30 1260 0 1800 0 2160 0 Dimensions Me...

Page 22: ...ns Tightening torque according to ISO 6149 M 8 x 1 7 2 Nm M 10 x 1 11 4 Nm M 12 x 1 5 16 5 Nm M 14 x 1 5 23 8 Nm M 16 x 1 5 29 10 Nm M 18 x 1 5 38 13 Nm M 20 x 1 5 46 15 Nm M 22 x 1 5 67 22 Nm M 24 x...

Page 23: ...ants chart Component Type of lubricant Capacity Transmission Front angle drive CLAAS hypoid transmission oil conforming to SAE 85W 90 MIL L 2105 API GL 4 90 specifications 0 25 l Rear angle drive 0 5...

Page 24: ...1 5 2 RHB klappbares SW 4 50 m 5 40 m LEXION 299 211 0 Specifications...

Page 25: ...are removed and during extended standstill periods of the machine protect the grooves and or the contact faces of the drive belts on the pulleys against corrosion Before re installing the belts clean...

Page 26: ...1 6 2 RHB klappbares SW 4 50 m 5 40 m LEXION 299 211 0 Drive diagram Drive diagram right hand 50 Feed drive chain 51 Knife drive belt Fig 2 2...

Page 27: ...2 Crop dividers...

Page 28: ......

Page 29: ...r through the front openings and slide it on the stubs 2 on the side walls Bolt down crop divider with Belleville springs 3 spacer tube 4 and hexagon bolts 1 with contact washers 5 CAUTION Observe ins...

Page 30: ...e engine and remove the ignition key Unscrew the hex bolts 14 Fig 3 7 Drive out the expansion pins 17 and remove crop divider 13 Fig 4 7 Loosen hexagon bolt 21 and hexagon bolts 15 and remove crop div...

Page 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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