CLA-VAL PC-22D Page 31 Installation, Operation & Maintenance Manual Download | Manualshive

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Summary of Contents for PC-22D

Page 1: ...PC 22D Electronic Pump Controller Installation Maintenance Manual Operation...

Page 2: ...be fully excluded we always appreciate any information or suggestions for improving the document E Mail info cla val com We wish to point out that the software and hardware terms as well as the trade...

Page 3: ...ales excise municipal state or any other Government taxes Minimum order charge 75 00 DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY The foregoing warranty is exclusive and in lieu of all other...

Page 4: ...s 4 2 2 Safety Advice 4 3 Product Description 6 3 1 Specifications 6 4 Installation 9 4 1 Unpacking 9 4 2 Mounting the Enclosure 9 4 3 Component Layout 11 4 4 Wiring Connections 12 4 5 Grounding Shiel...

Page 5: ...cription 1 2 Copyright This Manual including all figures and illustrations is copyright protected Any further use of this Manual by third parties that violate pertinent copyright provisions is prohibi...

Page 6: ...a Val PC 22D Valve Controller may only be carried out by electrical specialist with sufficient knowledge in automation The specialists must be familiar with the current norms and guidelines for the de...

Page 7: ...ironment then install the components in an enclosure being resistant to the above mentioned materials Clean tools and materials are imperative for handling the controller Cleaning only with permitted...

Page 8: ...pump and control valve status Displays time for system to build pressure and for valve to open Contacts for remote or automatic start signal Local pump start pump stop buttons Local emergency stop but...

Page 9: ...RH non condensing Memory Protection 10 year life lithium battery Power Requirement Power 120VAC 60Hz protected with 5 Amp Fuse Circuit Breaker Motor Starter Contacts 10 amp maximum Valve Solenoid Cont...

Page 10: ...ing and closing Dead band Adjustable 0 to full scale of set point signal Cycle Time 0 to 60 seconds in 1 sec increments Integral Band Adjustable 0 to 60 seconds Derivative Band Adjustable 0 to 60 seco...

Page 11: ...must be installed in accordance with the ATEX directive 94 9 EC 4 1 Unpacking Remove enclosure from box Inspect the packaging and contents for damage Report damages if any to the carrier If any part...

Page 12: ...Cla Val PC 22D Electronic Pump Control Panel Installation Operation Maintenance Manual Page 10 2 PC 22D Enclosure Mounting Dimensions Figure 3 PC 22D Enclosure Mounting Dimensions...

Page 13: ...List of Components 1 NEMA 4X Enclosure 2 Cla Val VC 22D Controller 3 Power Supply 24VDC 40Watts 4 5A Circuit Breaker 5 5A Fuse Protection 6 2 Mechanical Relays 7 Din Rail 8 Wiring Ducting 9 3 Position...

Page 14: ...PC 22D requires 110VAC 60Hz alternating current supplied to the enclosure The product is powered via terminal block 4 5 with CAGE CLAMP connections The provided power supply generates the necessary v...

Page 15: ...Pressure Limit Switch Connections Terminal block 14 15 16 are reserved for a valve position transmitter or another type of 4 20mA device If using a standard pump control valves these terminals will n...

Page 16: ...t as minimum pressure met If a pressure switch is not used If a pressure switch is not used a jumper must be inserted across terminal block 21 22 4 5 Grounding Shielding Function Grounding increases t...

Page 17: ...meet the technical specifications in regards to measuring accuracy Connect the cable shield to the ground potential green terminal block This allows induced interference to dissipate and to be kept aw...

Page 18: ...l PC 22D Electronic Pump Control Panel Installation Operation Maintenance Manual Page 16 4 6 Cabinet Wiring Provided wiring diagrams are intended to be used as reference only Figure 11 Panel Wiring Di...

Page 19: ...Cla Val PC 22D Electronic Pump Control Panel Installation Operation Maintenance Manual Page 17 Figure 12 Panel Wiring Diagram...

Page 20: ...mpleted the boot up process the home screen will appear with system indicators and status 1 Visual Indicators Indicator Color Red Color Green Pump Status Pump OFF Pump ON Pressure Switch Pressure mini...

Page 21: ...been turned on and the time allowed for the valve to open Both timers have a default value of 30 seconds The system timers are access using the 5 button keypad on the controller From the home screen c...

Page 22: ...e until the pressure switch contact has been made notifying the controller system pressure has been met Once the opening sequence is complete and the system is in normal operation all system indicator...

Page 23: ...ocal and Remote A local pump stop command shall be initiated by pressing the stop pump button or by opening the remote start contact By initiating this command the pump control valve solenoid will de...

Page 24: ...wn the up arrow for more than 2 seconds to access the alarms menu Select the Actions icon by using the button Various conditions can be programmed and sent to SCADA To send a fault condition program a...

Page 25: ...in which an input or output is accessible as three consecutive 16 bit words Remember that Modbus word data is transmitted in Motorola format i e high order byte low order byte Each input output is re...

Page 26: ...rd 40102 DI1 digital state 1 0 Input value low order word 40103 Status control word 40104 input value high order word 40105 DI1_C counter value Input value low order word 40106 Status control word 401...

Page 27: ...ust write status control word with b15 set to 1 other bits will NOT be changed high order word of the new value low order word of the new value To clear an override the client must write at least the...

Page 28: ...not require a pressure switch If this is the case the supplied USB stick has an application with the pressure switch removed Pressure Switch If the alternative program is used a jumper is still requir...

Page 29: ...the Stop Pump button When pressed DI5 Stop Pump should change from 0 to 1 This is a momentary switch when the Stop Pump button is released the input will change back to 0 e Verify Pressure Switch Cont...

Page 30: ...Manual Page 28 2 Verify Output Connections i Insert both ice cube relays back into sockets j When the pump starts verify there is a contact closure between 10 11 This is a non powered output from the...

Page 31: ......

Page 32: ...rica com www cla val latinamerica com CLA VAL EUROPE Chemin des M sanges 1 CH 1032 Romanel Lausanne Switzerland Phone 41 21 643 15 55 Fax 41 21 643 15 50 E mail cla val cla val ch CLA VAL UK Dainton H...

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