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CLA-VAL CPC 138-01, Technical Documentation Manual, Page: 27 / 42

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CLA-VAL CPC 138-01 Technical Documentation Manual Download Page 27

CLA-VAL 

100-01/KN NGE

 

DN 200 

PN 10 - 16 - 25 

`

 STD: STANDARD 

PIECE DE RECHANGE / SPARE PARTS / ERSATZTEILE 

KIT DE REPARATION / REPAIR KIT / REPARATURSATZ 

(a)

 

CLA-KIT HYTROL100-01 - GE 150/PN 10 - 16

 

91698-15 

(b)

 

CLA-KIT HYTROL100-01 - GE 150/PN 25 

  CLA-VAL 

POS. 

DESCRIPTION

DESCRIPTION

BESCHREIBUNG 

MAT. 

CLA-VAL 

Nr.

1 

Bouchon-purgeur 

Air release plug 

Entlüftungstopfen 

303

57576-02

2 Bouchon 

Cover 

plug 

Stopfen 

316

BGT4001

3 Ecrou 

Stud 

nut 

Mutter 

303 67811-08D 

4 Goujon 

Stud 

Gewindebolzen 

303 37048-02C 

5 

Palier de chapeau HC 

Cover bearing HC 

Deckellager HK 

303

58582

6 Chapeau 

Cover 

Deckel 

FD4

57190-40

7 

Ecrou d’axe 

Stem nut 

Stösselmutter 

303 89379-01A 

8 

Rondelle de membrane 

Diaphragm washer 

Membranscheibe 

FTG V-5521/KC

9 Membrane 

Diaphragm 

Membrane 

RBR 

87893E   

(a)

 

9.1 

Membrane (PN25) 

Diaphragm (PN25) 

Membrane (PN25) 

RBR 

C-6365F   

(b)

10 Cale 

d’épaisseur 

Space 

washer 

Toleranzscheibe 

FIB 

V-5138C   

(a/b)

11 Contre-siège 

Disc 

guide 

Gegensitz 

316

C-7148E

12 Porte-joint 

Disc 

retainer 

Dichtungsträger 

FTG V-1672/KC

13 

Joint de siège 

Disc 

Dichtung 

RBR 

V-1692C   

(a/b)

13.1 

Joint de siège (***) 

Disc (***) 

Dichtung (***) 

PET 

21269-01E   

(b***)

 

14 Axe 

Stem 

Stössel 

303

57291

15 Siège 

Seat 

Sitz 

316

C-7150A

16 Corps 

Body 

Gehäuse 

FD4

(**)

17 Ressort 

Spring 

Feder 

302

C-1534B

17.1 

Ressort renforcé (PN25) 

Spring heavy (PN25) 

Verstärkte Feder (PN25) 

316

C-1409G

20 Joint 

torique 

O-ring

O-Ring

RBR 

00941F   

(a/b)

 

23 Joint 

torique 

O-ring

O-Ring

RBR 

00851G 

25 Bouchon 

Plug 

Stopfen 

316 

BGT4001 

29 Rondelle 

plate 

Washer 

Unterlegscheibe 

303 

67753-04G 

(**) Voir / See / Siehe HYT016F 
(***) Recommandé si 

∆

P>16 bar / Recommended if 

∆

P>16 bar / Empfohlen wenn 

∆

P>16 bar 

KC:

 

Revêtement époxy / Standard epoxy coating / Epoxy-Pulverbeschichtung (minimum 250 µm) 

KCO:

 

KC + Visserie en acier inoxydable / Stainless steel bolts / Deckelschrauben aus Edelstahl 

KCS:

 

KC + Siège et contre-siège en acier inoxydable / Stainless steel seat and guide / Sitz und Gegensitz aus Edelstahl 

KCOS:

 

KCO + KCS. 

`

 

CLA-VAL 

Europe 

www.cla-val.ch 

[email protected] 

1

 

-

 

HYNN07LT 

- 12/09

Summary of Contents for CPC 138-01

Page 1: ...L Europe Specifications subject to change without notice no contractual illustrations T Te ec ch hn ni ic ca al l D Do oc cu um me en nt ta at ti io on n Engineering Capabilities Industry Experience C...

Page 2: ...sing or regulating a pressure flow or level The simple remote changing 4 20 mA analog of valve set point is suitable for many applications where the process variable is monitored separately and a SCAD...

Page 3: ......

Page 4: ...4 s 6 7 a 9 10 11 12 13 14 1 0000000000 1 r rL 1 a l5 _J g C g C D 1 t Q 0 ca n I I I 1 lJl I lJl I Capteur securite Haut ___ l Security sensor High C I v Contact A A relais relay PS A1 A2 Alarm 1 Ba...

Page 5: ...ain valve it creates a balance between inlet outlet and cover chamber pressure Valve inlet water pressure enters in the valve cover chamber through a calibrated fixed orifice Water flows out of cover...

Page 6: ...leakage created by the mechanical tolerance between the orifice coupling and the stem tube is stopped drip tight at the outlet of the Electronic Position Actuator CPC by a separate solenoid valve inst...

Page 7: ...n box sensor not included in IP68 Interface Plug Play NT 2000 XP Vista Win 7 Default mode Troubleshooting Refer to user manual for LED diagnostics and codes red green blinking Software User friendly C...

Page 8: ...as follows Inlet pressure control Outlet pressure control Rate of flow control Level control The CLA VAL CPC main valve offers a characteristic curve extremely well adapted to a regulating process wi...

Page 9: ...r failure by additional hydraulically operated CLA VAL pilot s which are added to its pilot circuit These allow the valve to maintain a safety value E g Pressure reducing pressure sustaining or maximu...

Page 10: ...n the cover chamber is relieved to a lower pressure or to atmosphere the pressure inlet opens the valve Tight Closing Operation When pressure from the inlet pressure is applied to the cover chamber th...

Page 11: ...val ch cla val cla val ch 1 000121DE E 11 08 Cavitation Flow Chart Notes More Information Sheet Diagram to be used as a guide only 5 Quick Valve Selection 000121DE 5 Sizing Software Run CLA VAL Softwa...

Page 12: ...Notes More Information Sheet Kv or Cv m3 h or l s 100kPa 1 bar head loss with 15 C water valve totally open 5 Quick Valve Selection 000121DE Minimum Opening Pressure 0 2 bar 5 Sizing Software Run CLA...

Page 13: ...242 5 277 5 310 335 370 430 Hm 255 295 300 390 470 480 585 700 875 1030 1030 1200 1310 1310 A 190 200 200 200 235 250 270 290 365 400 425 450 520 520 B 145 150 150 160 160 165 200 200 345 385 380 420...

Page 14: ...nut Stainless Steel 29 Washer Stainless Steel 6 Cover Ductile Iron 9 Diaphragm Reinforced Rubber 11 Disc guide Stainless Steel 14 Stem Stainless Steel 15 Seat Stainless Steel 4 Stud Stainless Steel 1...

Page 15: ...are acceptable Due to size and weight of the cover and internal components of 8 inch and larger valves installation with the cover UP is advisable This makes internal parts readily accessible for peri...

Page 16: ...lves in the system to protect the downstream piping it should be realized that the valve cannot be serviced under pressure Steps should be taken to remedy this situation before proceeding any further...

Page 17: ...indicated closed position the obstruction probably is between the disc and the seat If the flow does stop then the obstruction is more likely in the cover In either case the cover must be removed and...

Page 18: ...d part Fails to open Diaphragm damaged For valves in reverse flow only Replace diaphragm After checking out probable causes and remedies the following three checks can be used to diagnose the nature o...

Page 19: ...nt to loosen the nut for further removal On the smaller valves the entire diaphragm assembly can be held by the stem in a vise equipped with soft brass jaws before removing the stem nut The use of a p...

Page 20: ...simple tests which can be made in the field to make sure the HYTROL Valve has been assembled properly Do these before installing pilot system and returning valve to service These are similar to the th...

Page 21: ...gm washer Membranscheibe Joint torique O ring O ring Membrane Diaphragm Membrane Porte joint Disc retainer Dichtungstr ger Cale d paisseur Space washer Toleranzscheibe Joint de si ge disc Dichtung Con...

Page 22: ...32D a b 11 Contre si ge Disc guide Gegensitz 316 32560F 12 Porte joint Disc retainer Dichtungstr ger 303 57383 01 13 Joint de si ge Disc Dichtung RBR V 5564K a b 13 1 Joint de si ge Disc Dichtung PET...

Page 23: ...32D a b 11 Contre si ge Disc guide Gegensitz 316 32560F 12 Porte joint Disc retainer Dichtungstr ger 303 57383 01 13 Joint de si ge Disc Dichtung RBR V 5564K a b 13 1 Joint de si ge Disc Dichtung PET...

Page 24: ...V 0631B a b 11 Contre si ge Disc guide Gegensitz 316 C 7389E 12 Porte joint Disc retainer Dichtungstr ger FTG V 5449 KC 13 Joint de si ge Disc Dichtung RBR V 1734C a b 13 1 Joint de si ge Disc Dichtun...

Page 25: ...V 0634F a b 11 Contre si ge Disc guide Gegensitz 316 31052E 12 Porte joint Disc retainer Dichtungstr ger FTG V 5457 KC 13 Joint de si ge Disc Dichtung RBR V 5467F a b 13 1 Joint de si ge Disc Dichtun...

Page 26: ...V 0634F a b 11 Contre si ge Disc guide Gegensitz 316 31052E 12 Porte joint Disc retainer Dichtungstr ger FTG V 5457 KC 13 Joint de si ge Disc Dichtung RBR V 5467F a b 13 1 Joint de si ge Disc Dichtun...

Page 27: ...V 5138C a b 11 Contre si ge Disc guide Gegensitz 316 C 7148E 12 Porte joint Disc retainer Dichtungstr ger FTG V 1672 KC 13 Joint de si ge Disc Dichtung RBR V 1692C a b 13 1 Joint de si ge Disc Dichtun...

Page 28: ...leranzscheibe FIB V 5133D a b 11 Contre si ge Disc guide Gegensitz 316 46698H 12 Porte joint Disc retainer Dichtungstr ger FTG V 1356 KC 13 Joint de si ge Disc Dichtung RBR V 5566E a b 13 1 Joint de s...

Page 29: ...zscheibe FIB V 5160G a b 11 Contre si ge Disc guide Gegensitz 316 C 7957 01G 12 Porte joint Disc retainer Dichtungstr ger FTG V 1774 KC 13 Joint de si ge Disc Dichtung NBR V 5569J a b 13 1 Joint de si...

Page 30: ...opens or closes an orifice nozzle by means of its seat disc s Solenoid valves are usually constructed from 3 distinct components The body including the sleeve assembly The coil or coil housing The hou...

Page 31: ...ubricated air inert gases neutral liquids mineral and fuel oils up to 76 cSt 10 E viscosity Ambient temperature 10 C to 50 C Electrical parts Standard coil 2995 481865 483510 encapsulated in synthetic...

Page 32: ...n confined spaces Features The coil winding copper wires of insulation Class H and magnetic iron path are encapsulated in synthetic material Class H and meet m protection The connection box and cover...

Page 33: ...16 25 Vanne auxiliaire HYTROL 100 01 100 KR 100 KHR Auxiliary Valve HYTROL 100 01 100 KR 100 KHR Hilfsventil HYTROL 100 01 100 KR 100 KHR 100 01 100 KR 100 KHR 1 2 5 6 8 7 B D C 24 6 17 7 8 9 12 11 1...

Page 34: ...AIR KIT REPARATURSATZ POS DESCRIPTION DESCRIPTION BESCHREIBUNG MAT CLA VAL Nr 1 Vis 8x Screw 8x Schrauben 8x SST 67578 21B 2 Chapeau Cover Deckel BRZ C 0090F 3 Ressort Spring Feder 316 67362E 3 1 Ress...

Page 35: ...AT CLA VAL Nr 6 Chapeau Cover Deckel BRZ C 6034H 7 Ecrou d axe Stem nut St sselmutter 303 67802 06G 8 Rondelle de membrane Diaphragm washer Membranscheibe LTO C 0082C 9 Membrane Diaphragm Membrane RBR...

Page 36: ...e de buse la vanne va r agir lentement STRAINER AND ORIFICE ASSEMBLY The strainer is installed in the pilot supply line to protect the pilot system from foreign particles The strainer screen must be c...

Page 37: ...che 0 2 Screen 0 2 Sieb 0 2 MO4 68373A a 4 1 Cartouche 1 6 Screen 1 6 Sieb 1 6 316 57332 b 5 Buse 0 8 Orifice plug 0 8 D se 0 8 DEL 57227 5 1 Buse 1 0 Orifice plug 1 0 D se 1 0 DEL 57227 01 5 2 Buse 1...

Page 38: ...16 25 40 Robinet de barrage bille Corps laiton nickel ou inox m canisme interne en inox Isolation Ball Valve Stainless steel or nickel plated body stainless steel 303 trim Kugelhahn Geh use aus vernic...

Page 39: ...ow rate l s Upstream dynamic pressure at Q peak bar D Surge flow rate surge flow closing l s Minimum flow rate Q night l s E Downstream pressure bar Upstream static pressure at Q night bar F Surge pre...

Page 40: ...350 400 450 500 600 S 600 S 700 S 800 M 900 M 1000 L 900 L 1000 L 1200 VALVE INSTALLATION L 1 2 3 4 5 LEVEL CONTROL INSTALLATION 1 2 3 4 5 6 Reservoir Reservoir Constant level Open Closed 2 levels hi...

Page 41: ...I 90 01 AEL OIO 136 01 ALN OI 137 38 39 402 ACLN OI 50 01 AGL OI 417 07 ABLMN OI 137 38 39 201 ABLMN OI 40 01 ACL OI 137 38 39 100 ABLMN OIO OI P OPTIONAL FEATURES A Flow Clean Strainer X46A O Nylon P...

Page 42: ...n Mechanism SS 303 Bolting SS 303 Body bronze Mechanism SS 303 Drinking water PN 40 Industrial water Active Cl 0 50 mg l Total salts 5 0 g l WWS Waterworks NGE 316 Roll Seal Body SS 316 Mechanism SS 3...

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