CKD WFK2-005 Manual Download Page 16

13

 

Use with power supply voltage and output in the 

specified range.

  Applying a voltage that is outside of the specified 

range may cause malfunction, damage to the 

sensor, electrical shock, and/or fire.

  Do not use any load that exceeds the rated output. 

Using such a load may result in damage to the 

output part or fire.

 

Check the wire color and terminal No. when 

connecting wires.

  An overcurrent protection circuit for the output 

transistor and a protection circuit for erroneous 

wiring, which uses diodes to prevent reverse 

connection, are implemented, but these do not 

protect against all incorrect wiring. Incorrect wiring 

can result in malfunction, failure, or damage to the 

sensor.

  Check the instruction manual for wiring colors and 

terminal numbers in order to ensure correct wiring.

 

Check wiring insulation. 

  Check that wires do not come into contact with 

other circuits, that no ground faults occur, and that 

the insulator between terminals is not defective. 

Otherwise, overcurrent may flow into the sensor, 

causing damage.

 

Keep the cable far away from power cords or other 

things that may cause noise. Noise can cause 

malfunctions.

 

Keep unused wires from coming into contact with 

other wires.

 

Do not short-circuit the output transistor.

  When a load is short-circuited, overcurrent 

protection circuit is triggered to prevent damage to 

the output transistor; however, if this state persists, 

the output transistor could be damaged.

Overcurrent protection .....approx. 50 mA

 

Do not use a load that can produce surge voltage.

  While an element that protects against surge is 

inserted, repeated exposure to surges can lead to 

damage. Use relays and solenoid valves that are 

equipped with surge absorption elements. If there 

is a surge source on the same power supply line, 

similarly implement surge protection.

 

Make sure that the lead wire is free of repeated 

bends and tension. This may lead to disconnection.

 Pipes can be installed vertically, horizontally, or in 

any other orientation. Note that pipes should be 

installed so that the fluid constantly fills the piping 

while it flows through the pipes.

 

When installing a pipe vertically, making the fluid flow 

upward can reduce the influence of air bubbles inside.

 

If a pipe is narrowed just before the flow rate 

sensor, or if there is a valve or other restricting 

component on the primary side, cavitation occurs 

inside the pipe, preventing accurate measurement. 

For this reason, such piping should be installed on 

the secondary side of the sensor.

 

Cavitation...(Vapor cavities that form due to the static 

pressure at end points, such as a ship propeller, 

dropping below the vapor pressure of the water. 

Reduced efficiency or screw damage may result.)

  However, operating the pump with the secondary 

side valve closed may cause the flow rate sensor 

to detect pressure waves from the pump, resulting 

in incorrect indication. If this occurs, install the 

valve on the primary side. When doing so, ensure 

that a straight pipe with a diameter of 10 times or 

more bore size is installed between the valve and 

the flow rate sensor.

Mounting, installation and adjustment

DANGER

WARNING

CAUTION

CAUTION

1. Wiring

2. Piping

 Using an elbow or bush in the piping

  When using an elbow or bush in the piping, provide straight 

piping sections of at least 10 D on the IN side and 5 D on 

the OUT side when using a WFK2-100 or WFK2-250 Series 

model. Note that bore size change by bush should be 

limited to one size. Without a straight pipe, measurement 

accuracy can be compromised due to disturbances in the 

flow rate and/or pressure distribution.

  (Straight pipes are not necessary for the WFK2-005, 

WFK2-020, and WFK2-050 Series. However, it is 

recommended that a straight pipe is installed to ensure 

stable measurements.)

* "D" here indicates the inner diameter of the piping material. 

Refer to the table below for specific values.

Bore size Rc3/8

(10A)

Rc1/2

(15A)

Rc3/4

(20A)

Rc1

(25A)

Rc1 1/4

(32A)

Rc1 1/2

(40A)

5D

50 mm

75 mm 100 mm 125 mm 160 mm

200 mm

10D 100 mm 150 mm 200 mm 250 mm 320 mm

400 mm

WFK2 

Series

Metering valve

Metering valve

Summary of Contents for WFK2-005

Page 1: ...CC 1342A Flow Sensor for Water WFK2 Series Diversified and Unrestricted Output Compatible ...

Page 2: ...Temperature 1 2 Integrating flow Instantaneous flow rate 1 2 Temperature 1 2 Integrating flow IO Link model released IO Link is a digital communication standard for factory sensors and actuators IEC61131 9 Parameters and event data that could not be transmitted by analog communication can now be transmitted Features of IO Link Digital signal Permanent monitoring made possible by digital data Param...

Page 3: ...Port size 0 5 10 20 50 100 250 Flow rate range L min Option 5 0 4 1 6 4 8 20 250 100 50 20 Rc3 8 Rc1 2 Rc3 4 Rc1 Rc1 1 4 Rc1 1 2 Manual valve integration for easy flow rate adjustments WFK2 005 WFK2 020 WFK2 050 WFK2 100 WFK2 250 Easy to read 2 screen color liquid crystal display Set values temperature etc can be displayed simultaneously Display screen rotation The liquid crystal display can be ro...

Page 4: ...ge C 0 to 100 Accuracy Less than 50 analog accuracy 2 display accuracy 2 1 digit min display unit 1 50 to 100 analog accuracy 3 display accuracy 3 1 digit min display unit 1 Output Display Two screen LCD display instantaneous flow rate 3 digits water temperature 2 digits integrating flow 5 digits with screen rotation Analog output 3 Standard 0 to 5 VDC 1 to 5 VDC option 4 to 20 mA DC 0 to 10 VDC 1...

Page 5: ...tor cable M12 4 conductor 3 m attached G Option attached bracket Blank None C Attached bracket 3 How to order Example of model No WFK2 005AAAAN AC A Flow rate range 0 4 to 5 L min B Port size Rc3 8 C IO Link analog output Switch analog output 0 to 5 VDC 1 to 5 VDC D Display unit L min L m3 C E Manual valve sensor only F Option standard cable attached G Option attached bracket A Flow rate range B P...

Page 6: ...chment SUS304 2 11 Bracket option SUS304 or SPCC 1 6 Sensor body PPS Resin GF40 1 No Part name Material Quantity No Part name Material Quantity 1 Handle POM Resin 1 7 O ring FKM Fluoro rubber 2 2 O ring FKM Fluoro rubber 1 8 Cock PPS Resin GF40 1 3 Stuffing PPS Resin GF40 1 FKM Fluoro rubber 4 Spacer SUS304 1 9 Attachment SUS304 2 5 O ring FKM Fluoro rubber 1 10 External case PBT Resin GF30 1 6 Co...

Page 7: ... WFK2 1 B 3 N 90 15 Rc1 2 27 WFK2 1 C 3 N 106 23 Rc3 4 32 WFK2 2 D 3 N 106 20 Rc1 46 WFK2 2 E 3 N 125 29 5 Rc1 1 4 50 WFK2 2 F 3 N 132 33 Rc1 1 2 55 WFK2 1 A 3 A 151 15 Rc3 8 24 WFK2 1 B 3 A 151 15 Rc1 2 27 WFK2 1 C 3 A 167 23 Rc3 4 32 1 Select from 005 020 and 050 2 Select from 100 and 250 3 Select from A G and N dimension lines of the G screw and NPT screw are the same Dimensions WFK2 Series M12...

Page 8: ...s 50 kΩ or more Pin No 3 Key groove 4 2 1 Connect to DC power supply minus 0 VDC Select from the I O modes below Connect to DC power supply plus 12 to 24 VDC 10 Select from the I O modes below Cable Connector pin No OUT2 black 4 GND blue 3 OUT1 white 2 V brown 1 Main circuit 1 General Descriptions Details Communication protocol IO Link Communication protocol version V1 1 Transmission bit rate COM2...

Page 9: ... Setting Analog_Flow Analog_Temp Switch_Flow1 Switch_Flow2 Switch_Temp1 Function Mode Output Setting Analog_Flow Analog_Temp Switch_Flow1 Switch_Flow2 Switch_Temp1 Function Mode Output Setting Switch_Temp2 Pulse_Integrated Switch_Integrated External Input Exit Function Mode Switch_ Mode Select NO NC Lower Limit Upper Limit Hysteresis Function Mode Switch_ Mode Select NO NC Lower Limit Upper Limit ...

Page 10: ...utput Setting Response Time NPN PNP Unit Function Mode Output Setting Switch_Temp2 Pulse_Integrated Switch_Integrated External Input Exit Function Mode Output Setting Analog_Flow Analog_Temp Switch_Flow1 Switch_Flow2 Switch_Temp1 Function Mode Output Setting Analog_Flow Analog_Temp Switch_Flow1 Switch_Flow2 Switch_Temp1 Function Mode Pulse_Integrated Pulse Rate L Exit Function Mode Analog_Flow Out...

Page 11: ...lor Peak Hold_Q Peak Hold_T Operating Time Function Mode Span Adjustment Times Exit Function Mode Peak Hold_Q Max L min Min L min Reset Exit Span magnification settings Upper limit value display only Peak hold instantaneous flow rate Peak hold temperature Lower limit value display only Peak hold Reset 2 seconds Press for several seconds 2 seconds Press for several seconds 2 seconds Press for sever...

Page 12: ...grated Switch_Integrated IO Link Function Mode Display Brightness Rotation Update Time Exit Function Mode Color Flow Rate Integrated Flow Temperature Exit Function Mode Color Flow Rate Main Color Changed Color Lower Limit Upper Limit Function Mode Flow Rate Main Color White Green Red Exit Function Mode Flow Rate Changed Color White Green Red Exit Function Mode Color Flow Rate Main Color Changed Co...

Page 13: ...t1 Switch_Flow1 Out1 Switch_Flow1 Out1 Switch_Int Out1 Pulse_Int Reset Key lock Integrated Flow UnLock No Lock Yes Hy 00 0 00 C 00 C 00 C 00 C L min W Hi 00 0 00000 L 000 W Lo 00 0 Selection Return to main screen Display selection Change threshold Change threshold Change threshold Change pulse intervals Reset integration Execute key lock Simultaneously press for 2 seconds Simultaneously press for ...

Page 14: ...fety of all systems related to this product Note that there may be hot or charged sections even after operation is stopped When inspecting or servicing the device turn off the energy source air supply or water supply and turn off power to the facility Discharge any compressed air from the system and note any possible water electricity leakage When starting or restarting a machine or device that in...

Page 15: ...bient temperature is within the specified range do not use this product in a location where rapid changes in temperature can occur Max working pressure Do not use at a pressure exceeding the max working pressure as excessive pressure can cause product failure To prevent the pressure from reaching the max working pressure particularly due to water hammer take the following measures 1 Using a water ...

Page 16: ...d vertically horizontally or in any other orientation Note that pipes should be installed so that the fluid constantly fills the piping while it flows through the pipes When installing a pipe vertically making the fluid flow upward can reduce the influence of air bubbles inside If a pipe is narrowed just before the flow rate sensor or if there is a valve or other restricting component on the prima...

Page 17: ... ensure that the mounting orientation of the flow rate sensor is horizontal and the display is facing upward When connecting pipes wrap sealing tape in the opposite direction from threads starting 2 mm inside from the end of piping threads If sealing tape protrudes from the pipe threads it could be cut when screwing the bolts in This could cause the tape to enter the valve causing failures When us...

Page 18: ...w rate adjustment manual valve forcibly Follow the precautions below for the applicable fluids to be measured If the following water quality standards are not met performance may be compromised The water quality of the applicable fluid should be as per the Guideline of Water Quality for Refrigeration and Air Conditioning Equipment water quality standard cooling system circulating type circulating ...

Page 19: ...g between devices removing concerns about external leakage Entry of foreign matter during operation is prevented Reduces workload Piping design piping work material preparation and other troublesome work reduced significantly Integrated unit for water control WXU Series Catalog No CC 1116A A wide variety of models Sensor type S Series Switch type M Series Sensor Switch type C Series Easy operation...

Page 20: ...SARABURI OFFICE Singapore CKD SINGAPORE PTE LTD No 33 Tannery Lane 04 01 Hoesteel Industrial Building Singapore 347789 Singapore PHONE 65 67442623 FAX 65 67442486 CKD CORPORATION BRANCH OFFICE No 33 Tannery Lane 04 01 Hoesteel Industrial Building Singapore 347789 Singapore PHONE 65 67447260 FAX 65 68421022 India CKD INDIA PRIVATE LTD Unit No 607 6th Floor Welldone Tech Park Sector 48 Sohna Road Gu...

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