CKD WFK2-005 Manual Download Page 14

11

Safety Precautions

Always read this section before use.

When designing and manufacturing a device using CKD products, the manufacturer is obligated to check that 
device safety mechanism, pneumatic control circuit, or water control circuit and the system operated by electrical 
control that controls the devices is secured.
It is important to select, use, handle and maintain the product appropriately to ensure that the CKD product is used 
safely. Observe warnings and precautions to ensure device safety.
Check that device safety is ensured, and manufacture a safe device.

1

This product is designed and manufactured as a general industrial machine part.

It must be handled by an operator having sufficient knowledge and experience in handling.

2

Use this product in accordance with specifications.

This product must be used within its stated specifications. In addition, never modify or additionally machine this product.

This product is intended for use in general industrial machinery equipment or parts. It is not intended for use outdoors 

(except for products with outdoor specifications) or for use under the following conditions or environments.

(Note that this product can be used when CKD is consulted prior to use and the customer consents to CKD product 

specifications. The customer must provide safety measures to avoid risks in the event of problems.)

   Use for applications requiring safety, including nuclear energy, railways, aircraft, marine vessels, vehicles, medical 

devices, devices or applications in contact with beverages or foodstuffs, amusement devices, emergency cutoff 

circuits, press machines, brake circuits, and safety devices or applications.

  Use for applications where life or assets could be significantly affected, and special safety measures are required.

3

Observe organization standards and regulations, etc. related to the safety of device design and control, etc.

ISO4414, JIS B 8370 (General rules for pneumatic systems)

JFPS2008 (Principles for pneumatic cylinder selection and use)

Including High Pressure Gas Safety Act, Industrial Safety and Health Act, other safety rules, body standards and regulations, etc.

4

Do not handle, pipe, or remove devices before confirming safety.

  

Inspect and service the machine and devices after confirming safety of all systems related to this product.

 

Note that there may be hot or charged sections even after operation is stopped.

  When inspecting or servicing the device, turn off the energy source (air supply or water supply), and turn off power 

to the facility. Discharge any compressed air from the system, and note any possible water electricity leakage.

  When starting or restarting a machine or device that incorporates pneumatic components, make sure that the 

system safety, such as pop-out prevention measures, is secured.

5

Observe warnings and cautions in the following pages to prevent accidents.

 The precautions are ranked as "DANGER", "WARNING" and "CAUTION" in this section.

DANGER:

When a dangerous situation may occur if handling is mistaken leading to fatal or serious 

injuries, and when there is a high degree of emergency to a warning.

WARNING:

If handled incorrectly, a dangerous situation may occur, resulting in death or serious injury.

CAUTION:

When a dangerous situation may occur if handling is mistaken leading to minor injuries or 

physical damage.

Note that some items described as "CAUTION" may lead to serious results depending on the situation.

Every item provides important information and must be observed.

Limited warranty and disclaimer

1

Warranty period

This warranty shall be valid for one year after delivery to the customer's designated site.

2

Scope of warranty

If any faults, found to be the responsibility of CKD, occur during the above warranty term, the product shall be replaced, the 

required replacement parts provided free of charge, or shall be repaired at the CKD factory free of charge.

This Limited Warranty will not apply to:

(1) Failures due to use outside the conditions and environments set forth in the catalog or these specifications.

(2) Failures resulting from factors other than this product.

(3) Failures caused by improper use of the product.

(4) Failures resulting from modifications or repairs made without CKD consent.

(5) Failures caused by matters that could not be predicted with the technologies in practice when the product was delivered.

(6) Failures resulting from natural disasters or accidents for which CKD is not liable.

The warranty covers the actually delivered product, and does not cover any damage resulting from losses induced by faults 

in the delivered product.

3

Compatibility check

The customer is responsible for confirming the compatibility of CKD products with the customer's systems, machines and equipment.

WARNING

Summary of Contents for WFK2-005

Page 1: ...CC 1342A Flow Sensor for Water WFK2 Series Diversified and Unrestricted Output Compatible ...

Page 2: ...Temperature 1 2 Integrating flow Instantaneous flow rate 1 2 Temperature 1 2 Integrating flow IO Link model released IO Link is a digital communication standard for factory sensors and actuators IEC61131 9 Parameters and event data that could not be transmitted by analog communication can now be transmitted Features of IO Link Digital signal Permanent monitoring made possible by digital data Param...

Page 3: ...Port size 0 5 10 20 50 100 250 Flow rate range L min Option 5 0 4 1 6 4 8 20 250 100 50 20 Rc3 8 Rc1 2 Rc3 4 Rc1 Rc1 1 4 Rc1 1 2 Manual valve integration for easy flow rate adjustments WFK2 005 WFK2 020 WFK2 050 WFK2 100 WFK2 250 Easy to read 2 screen color liquid crystal display Set values temperature etc can be displayed simultaneously Display screen rotation The liquid crystal display can be ro...

Page 4: ...ge C 0 to 100 Accuracy Less than 50 analog accuracy 2 display accuracy 2 1 digit min display unit 1 50 to 100 analog accuracy 3 display accuracy 3 1 digit min display unit 1 Output Display Two screen LCD display instantaneous flow rate 3 digits water temperature 2 digits integrating flow 5 digits with screen rotation Analog output 3 Standard 0 to 5 VDC 1 to 5 VDC option 4 to 20 mA DC 0 to 10 VDC 1...

Page 5: ...tor cable M12 4 conductor 3 m attached G Option attached bracket Blank None C Attached bracket 3 How to order Example of model No WFK2 005AAAAN AC A Flow rate range 0 4 to 5 L min B Port size Rc3 8 C IO Link analog output Switch analog output 0 to 5 VDC 1 to 5 VDC D Display unit L min L m3 C E Manual valve sensor only F Option standard cable attached G Option attached bracket A Flow rate range B P...

Page 6: ...chment SUS304 2 11 Bracket option SUS304 or SPCC 1 6 Sensor body PPS Resin GF40 1 No Part name Material Quantity No Part name Material Quantity 1 Handle POM Resin 1 7 O ring FKM Fluoro rubber 2 2 O ring FKM Fluoro rubber 1 8 Cock PPS Resin GF40 1 3 Stuffing PPS Resin GF40 1 FKM Fluoro rubber 4 Spacer SUS304 1 9 Attachment SUS304 2 5 O ring FKM Fluoro rubber 1 10 External case PBT Resin GF30 1 6 Co...

Page 7: ... WFK2 1 B 3 N 90 15 Rc1 2 27 WFK2 1 C 3 N 106 23 Rc3 4 32 WFK2 2 D 3 N 106 20 Rc1 46 WFK2 2 E 3 N 125 29 5 Rc1 1 4 50 WFK2 2 F 3 N 132 33 Rc1 1 2 55 WFK2 1 A 3 A 151 15 Rc3 8 24 WFK2 1 B 3 A 151 15 Rc1 2 27 WFK2 1 C 3 A 167 23 Rc3 4 32 1 Select from 005 020 and 050 2 Select from 100 and 250 3 Select from A G and N dimension lines of the G screw and NPT screw are the same Dimensions WFK2 Series M12...

Page 8: ...s 50 kΩ or more Pin No 3 Key groove 4 2 1 Connect to DC power supply minus 0 VDC Select from the I O modes below Connect to DC power supply plus 12 to 24 VDC 10 Select from the I O modes below Cable Connector pin No OUT2 black 4 GND blue 3 OUT1 white 2 V brown 1 Main circuit 1 General Descriptions Details Communication protocol IO Link Communication protocol version V1 1 Transmission bit rate COM2...

Page 9: ... Setting Analog_Flow Analog_Temp Switch_Flow1 Switch_Flow2 Switch_Temp1 Function Mode Output Setting Analog_Flow Analog_Temp Switch_Flow1 Switch_Flow2 Switch_Temp1 Function Mode Output Setting Switch_Temp2 Pulse_Integrated Switch_Integrated External Input Exit Function Mode Switch_ Mode Select NO NC Lower Limit Upper Limit Hysteresis Function Mode Switch_ Mode Select NO NC Lower Limit Upper Limit ...

Page 10: ...utput Setting Response Time NPN PNP Unit Function Mode Output Setting Switch_Temp2 Pulse_Integrated Switch_Integrated External Input Exit Function Mode Output Setting Analog_Flow Analog_Temp Switch_Flow1 Switch_Flow2 Switch_Temp1 Function Mode Output Setting Analog_Flow Analog_Temp Switch_Flow1 Switch_Flow2 Switch_Temp1 Function Mode Pulse_Integrated Pulse Rate L Exit Function Mode Analog_Flow Out...

Page 11: ...lor Peak Hold_Q Peak Hold_T Operating Time Function Mode Span Adjustment Times Exit Function Mode Peak Hold_Q Max L min Min L min Reset Exit Span magnification settings Upper limit value display only Peak hold instantaneous flow rate Peak hold temperature Lower limit value display only Peak hold Reset 2 seconds Press for several seconds 2 seconds Press for several seconds 2 seconds Press for sever...

Page 12: ...grated Switch_Integrated IO Link Function Mode Display Brightness Rotation Update Time Exit Function Mode Color Flow Rate Integrated Flow Temperature Exit Function Mode Color Flow Rate Main Color Changed Color Lower Limit Upper Limit Function Mode Flow Rate Main Color White Green Red Exit Function Mode Flow Rate Changed Color White Green Red Exit Function Mode Color Flow Rate Main Color Changed Co...

Page 13: ...t1 Switch_Flow1 Out1 Switch_Flow1 Out1 Switch_Int Out1 Pulse_Int Reset Key lock Integrated Flow UnLock No Lock Yes Hy 00 0 00 C 00 C 00 C 00 C L min W Hi 00 0 00000 L 000 W Lo 00 0 Selection Return to main screen Display selection Change threshold Change threshold Change threshold Change pulse intervals Reset integration Execute key lock Simultaneously press for 2 seconds Simultaneously press for ...

Page 14: ...fety of all systems related to this product Note that there may be hot or charged sections even after operation is stopped When inspecting or servicing the device turn off the energy source air supply or water supply and turn off power to the facility Discharge any compressed air from the system and note any possible water electricity leakage When starting or restarting a machine or device that in...

Page 15: ...bient temperature is within the specified range do not use this product in a location where rapid changes in temperature can occur Max working pressure Do not use at a pressure exceeding the max working pressure as excessive pressure can cause product failure To prevent the pressure from reaching the max working pressure particularly due to water hammer take the following measures 1 Using a water ...

Page 16: ...d vertically horizontally or in any other orientation Note that pipes should be installed so that the fluid constantly fills the piping while it flows through the pipes When installing a pipe vertically making the fluid flow upward can reduce the influence of air bubbles inside If a pipe is narrowed just before the flow rate sensor or if there is a valve or other restricting component on the prima...

Page 17: ... ensure that the mounting orientation of the flow rate sensor is horizontal and the display is facing upward When connecting pipes wrap sealing tape in the opposite direction from threads starting 2 mm inside from the end of piping threads If sealing tape protrudes from the pipe threads it could be cut when screwing the bolts in This could cause the tape to enter the valve causing failures When us...

Page 18: ...w rate adjustment manual valve forcibly Follow the precautions below for the applicable fluids to be measured If the following water quality standards are not met performance may be compromised The water quality of the applicable fluid should be as per the Guideline of Water Quality for Refrigeration and Air Conditioning Equipment water quality standard cooling system circulating type circulating ...

Page 19: ...g between devices removing concerns about external leakage Entry of foreign matter during operation is prevented Reduces workload Piping design piping work material preparation and other troublesome work reduced significantly Integrated unit for water control WXU Series Catalog No CC 1116A A wide variety of models Sensor type S Series Switch type M Series Sensor Switch type C Series Easy operation...

Page 20: ...SARABURI OFFICE Singapore CKD SINGAPORE PTE LTD No 33 Tannery Lane 04 01 Hoesteel Industrial Building Singapore 347789 Singapore PHONE 65 67442623 FAX 65 67442486 CKD CORPORATION BRANCH OFFICE No 33 Tannery Lane 04 01 Hoesteel Industrial Building Singapore 347789 Singapore PHONE 65 67447260 FAX 65 68421022 India CKD INDIA PRIVATE LTD Unit No 607 6th Floor Welldone Tech Park Sector 48 Sohna Road Gu...

Reviews: