Cissell BOOSTERMAN386 Maintenance & Troubleshooting Manual Download Page 23 | Manualshive

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Summary of Contents for BOOSTERMAN386

Page 1: ...lic Booster Maintenance Instructions Trouble Shooting THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER CISSELL MANUFACTURING COMPANY HEADQUARTERS PHONE 502 587 1292 831 SOUTH FIRST ST SALES FAX 502 585 3625 P O BOX 32270 SERVICE PARTS FAX 502 681 1275 LOUISVILLE KY 40232 2270 ...

Page 2: ...Page 2 Information subject to change without notice ...

Page 3: ...o adjust Booster Valve 10306 somewhat higher see Fig 7 Otherwise a new Booster Nut has to be mounted b AIR BOOSTER SPRING 50092 is broken see Fig 8 or has not sufficient tension anymore Requires replacement 2 Booster gives no pressure Check whether Operating Valve in resting position allows air to pass to booster so that this valve is already worked out before operated 3 Press loses pressure durin...

Page 4: ...and O RING 30082 let oil pass through so that it can enter into the air part In most cases to be located by a greasy oil vapour which blows out of the Exhaust Valve during release of air part The Exhaust Valve is mounted in front of air inlet of Booster Check also if PISTON ROD 1884 has been damaged Sometimes this Rod can be repaired by rubbing with very fine sandpaper in longitudinal direction on...

Page 5: ...o use the spare parts catalogue which is delivered with every machine Disassembling takes place in reversed order of succession The used auxiliary tools can be ordered as per the following list Auxiliary tools A O Ring mounting tool 19 946 C Chain tong 19 949 D Auxiliary tool 19 943 E O Ring mounting tool 19 945 F Mounting Rod 19 941 H O Ring mounting tool 19 944 J O Ring adjusting tool 19 947 K S...

Page 6: ...ECK VALVE CAP 20033 Check whether there is a sharp edging at point B in the CYLINDER HEAD 297 if there is remove it This prevents damage to the valve Fix successively CHECK VALVE STEM 30595 CHECK VALVE CAP SPRING 50018 and the already preliminary assembled CHECK VALVE Instead of a plastic CHECK VALVE STEM a metal one is used in older executions on which an extra O RING 30036 has been mounted Both ...

Page 7: ...Page 7 Information subject to change without notice Figure 1 ...

Page 8: ...CK UP RING ______________________ 30 025 O RING ______________________________ 30 029 PISTON PACKING RING _____________ 10 094 check if it is damaged SPRING _____________________________ 50 019 PISTON ROD NUT ___________________ 10 095 After tightening the PISTON ROD NUT 10095 the hole at the bottom of PISTON ROD 10087 may be deformed somewhat Please note that this will not cause any difficulties ...

Page 9: ...Page 9 Information subject to change without notice Figure 2 ...

Page 10: ...ng and screw it f e by means of a chain tong C into the CYLINDER HEAD Insert between these two parts any available SPACER RINGS These SPACER RINGS are necessary to fix the BOOSTER CYLINDER TUBE in the right position Mount O RING 30032 after greasing round the HYDRAULIC CYLINDER INNER 10096 Put the CHECKING DISC ASSY 110029 into the recess of 10096 and press the whole thing with the aid of tool D i...

Page 11: ...Page 11 Information subject to change without notice Figure 3 ...

Page 12: ...t 50015 cannot jump away Press the piston part into HYDRAULIC CYLINDER INNER 10096 and remove auxiliary tool D Fit O RING 30034 round PISTON ROD GUIDE 894 after the first has been greased Then also mount SCRAPER RING 30783 into Piston Rod Guide Mount successively into the cylinder PISTON ROD GUIDE ____________________ 894 incl O Ring and Scraper Ring SPLASH RING _______________________ 94 154 CYLI...

Page 13: ...Page 13 Information subject to change without notice Figure 4 ...

Page 14: ...OD in any way are prevented Provide O RINGS 30026 and 30080 with grease and push the latters round the PISTON ROD with the aid of tools E and H Check whether the O RING groove of BOOSTER PISTON 296 is free from damages slight damages may sometimes be corrected with the aid of very fine emery cloth Rub in longitudinal direction Fix successively BOOSTER PISTON 296 PLAINWASHER and SECURITY NUT Provid...

Page 15: ...Page 15 Information subject to change without notice Figure 5 ...

Page 16: ...the PISTON ROD GUIDE ASSY groove downwards after the first has been provided with liquid packing on both sides Use tool F for this purpose Angle a is about 15 for normal presses Fix BOOSTER AIR CYLINDER 205 f e by means of a chain tong G Pinch this tong around the bottom side of the cylinder in order to prevent impressing Screw now the complete assembled part again out of the CYLINDER HEAD to asse...

Page 17: ...Page 17 Information subject to change without notice Figure 6 ...

Page 18: ... with the hollow side to the O Ring after which all parts can be locked away by means of RING 18846 Use tool K for this purpose Put some oil on the preliminary assembled PISTON ROD 18847 and on the inner side of the BOOSTER AIR CYLINDER 205 Now press the piston rod through the back up rings upwards Mount successively Spring Holder 199882 Spring 50209 Plunger 10520 Booster Valve 10306 and guard the...

Page 19: ...Page 19 Information subject to change without notice Figure 7 ...

Page 20: ...and air cylinder part in the CYLINDER HEAD after having put some oil on the plunger Use f e a chain tong C bottom side cylinder Fit successively in the BOOSTER AIR CYLINDER 205 AIR BOOSTER SPRING ______________ 50 092 SPRING SEAT __________________________ 376 CYLINDER DISC _____________________ 12 208 and guard the latter by REATINING SPRING _________________ 50 040 Mount after having applied liq...

Page 21: ...Page 21 Information subject to change without notice Figure 8 ...

Page 22: ...ix ELBOW ADAPTER 45125 in CYLINDER TUBE 113 996 Seal with liquid packing Fit a nylon tube 0 5 mm between these two points Screw ELBOW 40647 into CYLINDER TUBE 113 996 Seal with liquid packing Refill the Booster with oil through the filling orifice Tighten the filling orifice with COPPER WASHER 40649 and BLANKING PLUG 40 648 ...

Page 23: ...Page 23 Information subject to change without notice Figure 8 ...

Page 24: ...ation subject to change without notice NOTE THE INSTRUCTIONS IN THIS MANUAL ARE THE SAME FOR ALL BOOSTERS TO ORDER REPLACEMENT PARTS REFER TO THE CORRECT BOOSTER ASSEMBLY DRAWING THAT MATCHES YOUR PARTICULAR MACHINE ...

Page 25: ...ation subject to change without notice NOTE THE INSTRUCTIONS IN THIS MANUAL ARE THE SAME FOR ALL BOOSTERS TO ORDER REPLACEMENT PARTS REFER TO THE CORRECT BOOSTER ASSEMBLY DRAWING THAT MATCHES YOUR PARTICULAR MACHINE ...

Page 26: ...ation subject to change without notice NOTE THE INSTRUCTIONS IN THIS MANUAL ARE THE SAME FOR ALL BOOSTERS TO ORDER REPLACEMENT PARTS REFER TO THE CORRECT BOOSTER ASSEMBLY DRAWING THAT MATCHES YOUR PARTICULAR MACHINE ...

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