Cisco 8540 - Catalyst Campus Switch Router Modular Expansion Base Installation Manual Download Page 8

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Contents

Catalyst 8540 Chassis Installation Guide

78-6134-03

C H A P T E R

Installing the Chassis

2-1

Site Planning

2-1

Rack-Mounting the Chassis

2-2

Installing Power Supplies

2-7

Connecting Power to the Chassis

2-8

Connecting the AC Power Supply

2-8

Connecting the DC Power Supply

2-10

Power Supply LEDs

2-12

C H A P T E R

Maintaining the Chassis

3-1

Replacing Power Supplies

3-2

Tools Required

3-2

Removing the AC Power Supply

3-3

Removing the DC Power Supply

3-5

Replacing the Fan Assembly

3-6

Tools Required

3-7

Removing the Fan Assembly

3-8

Installing the Fan Assembly

3-9

A P P E N D I X

Chassis and Power Supply Specifications

A-1

A P P E N D I X

Translated Safety Warnings

B-1

Safety Information Referral Warning

B-1

Power Supply Bay Warning

B-3

Ground Connection Warning

B-4

I N D E X

Summary of Contents for 8540 - Catalyst Campus Switch Router Modular Expansion Base

Page 1: ... three product features the most Document Information Document Title Catalyst 8540 Chassis Installation Guide Part Number 78 6134 03 On a scale of 1 5 5 being the best please let us know how we rate in the following areas Please comment on our lowest score s Mailing Information Company Name Date Contact Name Job Title Mailing Address City State Province ZIP Postal Code Country Phone Extension Fax ...

Page 2: ...RST CLASS MAIL PERMIT NO 4631 SAN JOSE CA POSTAGE WILL BE PAID BY ADDRESSEE ATTN DOCUMENT RESOURCE CONNECTION CISCO SYSTEMS INC 170 WEST TASMAN DRIVE SAN JOSE CA 95134 9883 NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES ...

Page 3: ... CA 95134 1706 USA http www cisco com Cisco Systems Inc Corporate Headquarters Tel 800 553 NETS 6387 408 526 4000 Fax 408 526 4100 Catalyst 8540 Chassis Installation Guide Customer Order Number DOC 786134 Text Part Number 78 6134 03 ...

Page 4: ...difying the equipment without Cisco s written authorization may result in the equipment no longer complying with FCC requirements for Class A or Class B digital devices In that event your right to use the equipment may be limited by FCC regulations and you may be required to correct any interference to radio or television communications at your own expense You can determine whether your equipment ...

Page 5: ...rtual Service Node Virtual Voice Line VisionWay VlanDirector Voice LAN WaRP Wavelength Router Wavelength Router Protocol WebViewer Workgroup Director and Workgroup Stack are trademarks Changing the Way We Work Live Play and Learn Empowering the Internet Generation The Internet Economy and The New Internet Economy are service marks and ASIST BPX Catalyst Cisco Cisco IOS the Cisco IOS logo Cisco Sys...

Page 6: ......

Page 7: ...ion xi Obtaining Documentation xiii World Wide Web xiii Documentation CD ROM xiii Ordering Documentation xiv Obtaining Technical Assistance xiv Cisco Connection Online xiv Technical Assistance Center xv Documentation Feedback xvi C H A P T E R 1 Product Overview 1 1 Interface Modules and Port Adapters 1 2 Route Processors 1 3 Switch Modules 1 3 Power Supplies 1 4 Fan Assembly 1 5 ...

Page 8: ...ply LEDs 2 12 C H A P T E R 3 Maintaining the Chassis 3 1 Replacing Power Supplies 3 2 Tools Required 3 2 Removing the AC Power Supply 3 3 Removing the DC Power Supply 3 5 Replacing the Fan Assembly 3 6 Tools Required 3 7 Removing the Fan Assembly 3 8 Installing the Fan Assembly 3 9 A P P E N D I X A Chassis and Power Supply Specifications A 1 A P P E N D I X B Translated Safety Warnings B 1 Safet...

Page 9: ...to be familiar with electronic circuitry and wiring practices and have some experience as an electronic or electromechanical technician New and Changed Information Feature Description Chapter or Section Redundancy The Catalyst 8540 chassis supports fault tolerance by allowing a secondary or redundant route processor and switch module to take over if the primary route processor or primary switch mo...

Page 10: ... do something that could result in equipment damage or loss of data Chapter Title Description Chapter 1 Product Overview Describes the 13 slot chassis and its components Chapter 2 Installing the Chassis Describes how to prepare your site for installation install the chassis and connect power at your site Chapter 3 Maintaining the Chassis Describes maintenance procedures Appendix A Chassis and Powe...

Page 11: ...huwingssymbool betekent gevaar U verkeert in een situatie die lichamelijk letsel kan veroorzaken Voordat u aan enige apparatuur gaat werken dient u zich bewust te zijn van de bij elektrische schakelingen betrokken risico s en dient u op de hoogte te zijn van standaard maatregelen om ongelukken te voorkomen Voor vertalingen van de waarschuwingen die in deze publicatie verschijnen kunt u het aanhang...

Page 12: ...ewußt Übersetzungen der in dieser Veröffentlichung enthaltenen Warnhinweise finden Sie im Anhang mit dem Titel Translated Safety Warnings Übersetzung der Warnhinweise Avvertenza Questo simbolo di avvertenza indica un pericolo Si è in una situazione che può causare infortuni Prima di lavorare su qualsiasi apparecchiatura occorre conoscere i pericoli relativi ai circuiti elettrici ed essere al corre...

Page 13: ...os relacionados com circuitos eléctricos e com quaisquer práticas comuns que possam prevenir possíveis acidentes Para ver as traduções dos avisos que constam desta publicação consulte o apêndice Translated Safety Warnings Traduções dos Avisos de Segurança Advertencia Este símbolo de aviso significa peligro Existe riesgo para su integridad física Antes de manipular cualquier equipo considerar los r...

Page 14: ...assis Installation Guide 78 6134 03 Cisco Interactive Quick Start Guides Catalyst 8540 http www cisco com mm quickstart Catalyst 8540 CSR Route Processor and Interface Module Installation Guide Layer 3 Switching Software Feature and Configuration Guide ...

Page 15: ...ogy ATM Switch Router Quick Software Configuration Guide ATM Switch Router Software Configuration Guide ATM Switch Router Command Reference ATM Switch Router Troubleshooting Guide Obtaining Documentation World Wide Web You can access the most current Cisco documentation on the World Wide Web at http www cisco com http www china cisco com or http www europe cisco com Documentation CD ROM Cisco docu...

Page 16: ...Connection Online Cisco continues to revolutionize how business is done on the Internet Cisco Connection Online is the foundation of a suite of interactive networked services that provides immediate open access to Cisco information and resources at anytime from anywhere in the world This highly integrated Internet application is a powerful easy to use tool for doing business with Cisco CCO s broad...

Page 17: ...act customers who need technical assistance with a Cisco product that is under warranty or covered by a maintenance contract To display the TAC web site that includes links to technical support information and software upgrades and for requesting TAC support use www cisco com techsupport To contact by e mail use one of the following In North America TAC can be reached at 800 553 2447 or 408 526 72...

Page 18: ... the toolbar and select Documentation After you complete the form click Submit to send it to Cisco You can e mail your comments to bug doc cisco com To submit your comments by mail for your convenience many documents contain a response card behind the front cover Otherwise you can mail your comments to the following address Cisco Systems Inc Document Resource Connection 170 West Tasman Drive San J...

Page 19: ...Power Supplies Fan Assembly The chassis ships populated specifically to your order Figure 1 1 shows an example of a fully populated Catalyst 8540 chassis Note Refer to the Catalyst 8540 CSR Route Processor and Interface Module Installation Guide for detailed information about the Catalyst 8540 CSR hardware components and installation Refer to the Processor Installation Guide and the ATM Port Adapt...

Page 20: ...vices You can install up to eight hot swappable full width interface modules or 16 half width port adapters in slots 0 through 3 and slots 9 through 12 of the chassis Slots 4 and 8 are reserved for route processors and slots 5 through 7 are reserved for switch modules 32600 Power supply 0 Power supply 1 Slot 4 Route processor Slot 8 Redundant route processor Slots 0 3 Interface modules Slots 5 7 S...

Page 21: ...es the management functions that control the chassis Figure 1 2 Route Processor Switch Modules You can install up to three switch modules in slots 5 to 7 of the chassis Two switch modules are required for operation By default switch modules 5 and 7 are primary and switch module 6 runs in standby The third switch module provides redundancy for only one of the two active modules in the chassis The s...

Page 22: ...f the monitored parameters exceed defined thresholds the reporting functions display alarms on the console The environmental monitoring functions use two levels of status conditions normal and alarm to monitor the system The processor monitors the temperature inside the module compartment and the power supplies use the normal and alarm levels to monitor voltages The power supply monitors its own i...

Page 23: ...If an individual fan in the fan assembly fails the Fan LED turns red while the other fans continue to run Sensors monitor the internal air temperatures If the air temperature exceeds a desired threshold the environmental monitor displays warning messages Use environmental monitoring and reporting functions to maintain normal system operation by identifying and resolving adverse conditions before t...

Page 24: ...Chapter 1 Product Overview Fan Assembly 1 6 Catalyst 8540 Chassis Installation Guide 78 6134 03 ...

Page 25: ...Chassis Warning Before you install operate or service the system read the Site Preparation and Safety Guide This guide contains important safety information you should know before working with the system Site Planning Planning the proper location and layout of your equipment rack or wiring closet is essential for successful system operation Equipment placed in an inadequately ventilated area can c...

Page 26: ...adapters interface modules and switch modules ship installed in the chassis Refer to the Catalyst 8540 CSR Route Processor and Interface Module Installation Guide for detailed information about the Catalyst 8540 CSR cables and port pinouts Refer to the Processor Installation Guide and the ATM Port Adapter and Interface Module Installation Guide for detailed information about the Catalyst 8540 MSR ...

Page 27: ...b Measure the space between the inner edges of the left front and right front mounting posts to ensure that it is 17 75 inches 45 09 cm wide The chassis is 17 25 inches 43 8 cm wide and must fit between the mounting posts c Remove the rubber feet from the chassis if needed to ensure a better fit in the rack Place the side of the chassis on a flat surface Remove the screw that secures each rubber f...

Page 28: ...32 screws c Attach the crossbar bracket to the back of the shelf brackets using two of the M3 Phillips pan head screws provided in the rack mount kit Note No shelf is required with this assembly the shelf brackets support the chassis in the rack Step 3 Place the cable guides on the sides of the chassis between the L brackets and the chassis Step 4 Secure the cable guides and the L brackets to the ...

Page 29: ... one hand near the front and the other near the back With one person at each side of the chassis slowly lift the chassis in unison b Position the chassis in the rack as follows see Figure 2 3 If the front of the chassis front panel is at the front of the rack insert the rear of the chassis between the mounting posts If the rear of the chassis is at the front of the rack insert the front of the cha...

Page 30: ...ent rack e Install the ten five per side 12 24 or 10 32 screws through the elongated holes in the L bracket and into the threaded holes in the mounting post f Use a tape measure and level to ensure that the chassis is straight and level Step 6 Check the release levers to ensure that all modules are installed securely and tighten any loose captive installation screws on all modules 32606 Crossbar b...

Page 31: ...er supply Warning Keep hands and fingers out of the power supply bays Voltage is present on the chassis backplane when the system is operating To install an AC or DC power supply follow these steps Step 1 Grasp the power supply handle with one hand Place your other hand underneath to support the bottom of the supply See Figure 2 4 Figure 2 4 Handling a Power Supply 32607 INPUT OK FAN OK OUTPUT FAI...

Page 32: ...ise For power supply replacement information see the Replacing Power Supplies section on page 3 2 Connecting Power to the Chassis This section describes the procedures for connecting AC and DC power to the chassis This section contains the following topics Connecting the AC Power Supply Connecting the DC Power Supply Note Install proper grounding to avoid damage from lightning and power surges Con...

Page 33: ...ons Step 2 Connect the other end of the AC power supply cord to an input line Step 3 Plug the power cord into the power cord connection of the redundant power supply Step 4 Connect the redundant AC power supply cord to an input line other than the initial power supply line 33013 Power supply 0 Power cord connection Power cord connection Power supply 1 ...

Page 34: ...criptions Connecting the DC Power Supply To connect power to the DC power supply follow these steps Step 1 Verify that power is off to the input line Step 2 Ensure that the power switch is off 0 on the power supply Step 3 Remove the terminal block cover by removing the two screws at the top and bottom of the terminal block cover See Figure 2 6 Figure 2 6 DC Power Supply Terminal Block Cover Shown ...

Page 35: ...l Battery wire to terminal Figure 2 7 DC Power Supply Terminal Block Cover Not Shown Warning When installing the unit the ground connection must always be made first and disconnected last Note Use 8 AWG 90 copper conductor for the above connections Note Route the wires from the top of the terminal block so that you do not obstruct access to the chassis power switch Step 6 Reinstall the terminal bl...

Page 36: ...7 Step 9 Verify power supply operation by checking the power supply LEDs See Table 2 1 on page 2 13 for LED descriptions Power Supply LEDs The three LEDs on the power supply shown in Figure 2 8 perform the following functions Input OK LED indicates the operating state of the power supply Fan OK LED indicates the operating state of the power supply fan Output Fail LED indicates the output voltage i...

Page 37: ...able 2 1 describes the LEDs Table 2 1 LED Descriptions LED State Description Input OK Green Off Power supply is on and receiving source power Failure Fan OK Green Off Fan assembly is operating properly Failure Output Fail Red Off Output voltage is outside of proper range 3 3 5 12 and 42 VDC Output voltage is in proper range ...

Page 38: ...Chapter 2 Installing the Chassis Connecting Power to the Chassis 2 14 Catalyst 8540 Chassis Installation Guide 78 6134 03 ...

Page 39: ...wing sections Replacing Power Supplies Replacing the Fan Assembly Warning Before you install operate or service the system read the Site Preparation and Safety Guide This guide contains important safety information you should know before working with the system Note Refer to the Catalyst 8540 CSR Route Processor and Interface Module Installation Guide for detailed information about the maintenance...

Page 40: ... A 20A modular power cord connects each AC power supply to a separate site power source Many telcos require the DC power supply because these installations are powered by 48 or 60 VDC batteries From an operational perspective the DC input power supply has the same characteristics as the AC input version Note Installation is approved for use with copper connectors only Make the attachment of the ch...

Page 41: ... 1 AC Power Supply Step 2 Disconnect the AC power cord from the input line Step 3 Remove the input power cord from the power cord connection Step 4 Loosen the captive installation screw on the power supply with a screwdriver See Figure 3 1 Step 5 Grasp the power supply handle with one hand Slowly pull the power supply out of the chassis toward you While holding the power supply handle with one han...

Page 42: ...en the system is running Figure 3 2 Removing a Power Supply Step 6 Pull the power supply out of the bay and put it aside Step 7 Install a power supply cover plate over the power supply bay opening and secure it with the mounting screws if the power supply bay is to remain empty To install the AC power supply see the Installing Power Supplies section on page 2 7 33016 INPUT OK FAN OK OUTPUT FAIL IN...

Page 43: ... at the top and bottom of the terminal block See Figure 3 3 Figure 3 3 DC Power Supply Warning When installing the unit the ground connection must always be made first and disconnected last Step 4 Disconnect the input wires from the terminal block Step 5 Loosen the captive screw on the power supply with a screwdriver Step 6 Grasp the power supply handle with one hand Slowly pull the power supply o...

Page 44: ...s section describes how to replace the fan assembly which is a single unit that draws in cooling air and distributes it across the route processor switch modules and interface modules The absence of cooling air can cause the interior of the chassis to heat up and can cause an overtemperature condition Never operate the system if the fan assembly is not functioning properly The fan assembly is loca...

Page 45: ...lacing the Fan Assembly Figure 3 4 Chassis Fan Assembly Caution Never operate the system if the fan assembly is not functioning properly An overtemperature condition can result in severe equipment damage Tools Required You need a 3 16 inch flat blade screwdriver to remove the fan assembly 33015 ...

Page 46: ...by turning them counterclockwise Do not attempt to completely remove them Step 3 Grasp the fan assembly with both hands and pull it toward you and away from the backplane using steady pressure until it frees the backplane Step 4 Lift the fan assembly out of the chassis and put it in a safe place Proceed to the following section to reinstall a fan assembly immediately if the power has not been turn...

Page 47: ...ront chassis cavity so it rests on the chassis and then lift the fan assembly up slightly and align the top and bottom guides Step 3 Push the fan assembly into the chassis until the captive installation screws meet the chassis Step 4 Tighten each of the two captive installation screws Step 5 Verify fan assembly operation by checking the fan assembly LED See Figure 3 5 The Fan LED turns green when ...

Page 48: ...Chapter 3 Maintaining the Chassis Replacing the Fan Assembly 3 10 Catalyst 8540 Chassis Installation Guide 78 6134 03 ...

Page 49: ...able guide 21 64 in 55 0 cm Power supply 7 1 x 7 9 x 15 3 in 20 1 x 18 1 x 38 9 cm Weight Chassis only 70 lb 31 7 kg Chassis fully configured with 2 route processors 8 line modules 3 switch modules and 2 power supplies 160 lb 72 5 kg AC power supply 22 lb DC power supply 25 lb Airflow 200 lfm1 through the system fan assembly Operating temperature 32 to 122 F 0 to 50 C Nonoperating temperature 40 t...

Page 50: ... 47 ICES11 003 Class A EN 55022 Class A CISPR22 Class A AS NZS 3548 Class A and VCCI12 Class A with UTP13 cables EN 55022 Class B CISPR22 Class B AS NZS 3548 Class B and VCCI Class B with FTP14 cables AC Power Supply Specifications AC total output 1300W maximum AC voltage 100 to 240 VAC wide input with power factor correction Power supply load 1300W maximum configuration 1000W typical with maximum...

Page 51: ...W 6140 Btu hr DC voltages supplied and steady state maximum current ratings 3V3 15 0A 5V 5 0A 12V 6 0A 42V 28 84A DC wire gauge for power cable 816 AWG17 90 copper conductor recommended18 1 lfm linear feet per minute 2 UL Underwriters Laboratories 3 CSA Canadian Standards Association 4 EN European Norm 5 IEC International Electrotechnical Commission 6 TS Technical Standard 7 AS NZS Australian New ...

Page 52: ...12 VCCI Voluntary Control Council for Information Technology Equipment 13 UTP unshielded twisted pair 14 FTP foil twisted pair 15 Btu British thermal units per hour 16 The DC terminal block has been evaluated for use with maximum 8 AWG 17 AWG American Wire Gauge 18 You can use smaller wire if the minimum input voltage for the installation is not violated ...

Page 53: ...fety Information Referral Warning Warning Before you install operate or service the system read the Site Preparation and Safety Guide This guide contains important safety information you should know before working with the system Waarschuwing Lees de handleiding Voorbereiding en veiligheid van de locatie Handleiding voordat u het systeem installeert of gebruikt of voordat u onderhoud aan het syste...

Page 54: ...erheitshinweise Dieses Handbuch enthält wichtige Informationen zur Sicherheit mit denen Sie sich vor dem Verwenden des Systems vertraut machen sollten Avvertenza Prima di installare mettere in funzione o effettuare interventi di manutenzione sul sistema leggere le informazioni contenute nella documentazione sulla Guida alla sicurezza Tale guida contiene importanti informazioni che è necessario acq...

Page 55: ...on som du bör känna till innan du arbetar med systemet Warning Keep hands and fingers out of the power supply bays High voltage is present on the power backplane when the system is running Waarschuwing Steek geen handen of vingers in de compartimenten voor de elektrische voeding Wanneer het apparaat werkt staat er hoogspanning op het achterbord Varoitus Sormia ja käsiä ei saa laittaa virtalähteisi...

Page 56: ...dvertencia Mantenga las manos y los dedos fuera del alcance de los puertos de suministro de energía La corriente del cableado posterior presenta alto voltaje cuando el sistema está en funcionamiento Varning Håll händer och fingrar borta från strömförsörjningsfacken Högspänning föreligger på strömbakplattan när systemet körs Warning When installing the unit the ground connection must always be made...

Page 57: ...unità eseguire sempre per primo il collegamento a massa e disconnetterlo per ultimo Advarsel Når enheten installeres må jordledningen alltid tilkobles først og frakobles sist Aviso Ao instalar a unidade a ligação à terra deverá ser sempre a primeira a ser ligada e a última a ser desligada Advertencia Al instalar el equipo conectar la tierra la primera y desconectarla la última Varning Vid installa...

Page 58: ...Appendix B Translated Safety Warnings Ground Connection Warning B 6 Catalyst 8540 Chassis Installation Guide 78 6134 03 ...

Page 59: ...elated documentation 2 2 required 2 2 CCO description xiv obtaining xv chassis cooling 1 5 dimensions A 1 environmental monitoring 1 4 fan assembly 3 6 figure 1 2 installation overview 2 1 maintenance procedures 3 1 maximum dissipated power A 2 overview 1 1 specifications A 1 Cisco Connection Online See CCO components descriptions 1 1 fan assembly 3 6 related documentation xi replacing 3 1 D DC po...

Page 60: ...obtaining xiii ordering xiv organization viii related xi software configuration xi www xiii E electromagnetic interference See EMI EMI compliance A 2 A 3 specifications A 2 environmental monitoring chassis 1 4 using 1 5 ESD disposable strap 2 3 grounding strap 2 3 F fan assembly airflow 1 5 description 1 5 failure 1 5 LEDs 3 9 removing 3 8 replacing 3 6 I installing AC power supply 3 2 chassis 2 5...

Page 61: ... causes 2 1 3 6 P port adapters description 1 2 related documentation 1 1 slots 1 2 power maximum dissapated A 2 power maximum dissipated A 3 power supplies description 1 4 dimensions A 1 installing 2 7 LEDs 2 12 powering up AC 2 8 powering up DC 2 10 redundancy 1 4 removing 2 7 shutdown note 1 4 temperature 1 4 voltage monitoring 1 5 See also AC power See also DC power R rack mounting equipment 2...

Page 62: ...B 1 site environment layout 2 1 preparing 2 1 specifications AC power supply A 2 airflow A 1 chassis A 1 DC power supply A 3 switch modules description 1 3 redundancy 1 3 related documentation 1 1 slots 1 3 T TAC contacts xv description xiv xv obtaining xiv xv Technical Assistance Center See TAC temperature monitoring 1 5 power supplies 1 4 specifications table A 1 thresholds 1 4 tools installing ...

Page 63: ...5 Catalyst 8540 Chassis Installation Guide 78 6134 03 Index description ix translations B 1 ...

Page 64: ...Index 6 Catalyst 8540 Chassis Installation Guide 78 6134 03 ...

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