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Chapter 5 Removal and Replacement Procedures

Removing and Replacing the Fan Assembly

5-16

Cisco 7609 Internet Router Installation Guide

OL-5079-04

Summary of Contents for 7609

Page 1: ...170 West Tasman Drive San Jose CA 95134 1706 USA http www cisco com Tel 408 526 4000 800 553 NETS 6387 Fax 408 526 4100 Cisco 7609 Internet Router Installation Guide September 2004 Customer Order Number DOC 7812797 Text Part Number OL 5079 04 ...

Page 2: ...sion or radio antenna until the interference stops Move the equipment to one side or the other of the television or radio Move the equipment farther away from the television or radio Plug the equipment into an outlet that is on a different circuit from the television or radio That is make certain the equipment and the television or radio are on circuits controlled by different circuit breakers or ...

Page 3: ...Documentation CD ROM xiv Ordering Documentation xiv Documentation Feedback xiv Obtaining Technical Assistance xv Cisco com xv Technical Assistance Center xvi C H A P T E R 1 Product Overview 1 1 Warning 1017 1 2 Cisco 7609 Internet Router 1 4 System Features 1 6 Bandwidth and Port Density 1 6 Redundancy 1 7 Component Hot Swapping 1 8 Cisco 7600 Internet Router Components 1 8 Fan Assembly 1 8 Power...

Page 4: ... the Rack Mount Kit 3 3 Rack Mounting Guidelines 3 3 Required Tools 3 4 Installing the Shelf and Crossbar Brackets 3 4 Installing the L Brackets and Cable Guides 3 6 Installing the Cisco 7609 Chassis in the Rack 3 8 Installing the Stabilizer Kit 3 10 System Ground Connection 3 12 Required Tools and Equipment 3 12 Connecting the System Ground 3 14 Installing the Power Supplies in the Cisco 7609 Cha...

Page 5: ...oving and Replacing the Power Supply 5 2 Required Tools 5 2 Removing an AC Input Power Supply 5 2 Installing an AC Input Power Supply 5 5 Removing a DC Input Power Supply 5 6 Installing a DC Input Power Supply 5 10 Removing and Replacing the Fan Assembly 5 12 Removing the Fan Assembly 5 13 Installing the Fan Assembly 5 14 Checking the Installation 5 15 A P P E N D I X A Technical Specifications A ...

Page 6: ...it Interface Converters B 6 Cable Specifications B 8 Console Port Mode Switch B 8 Identifying a Rollover Cable B 9 Console Port Mode 1 Signaling and Pinouts B 9 Console Port Mode 2 Signaling and Pinouts B 12 Mode Conditioning Patch Cord B 13 A P P E N D I X C Repacking the Cisco 7609 Internet Router C 1 I N D E X ...

Page 7: ...er CISCO7609 This preface describes who should read the Cisco 7609 Internet Router Installation Guide how it is organized and its document conventions Audience Only trained and qualified service personnel as defined in IEC 60950 and AS NZS3260 should install replace or service the equipment described in this publication Organization This publication is organized as follows ...

Page 8: ...tallation Describes how to prepare your site for the installation of the Cisco 7609 Internet Router Chapter 3 Installing the Cisco 7609 Internet Router Describes how to install your Cisco 7609 Internet Router Chapter 4 Troubleshooting Provides troubleshooting guidelines for the initial hardware installation and suggests steps to help isolate and resolve problems Chapter 5 Removal and Replacement P...

Page 9: ... Router Installation Guide OL 5079 04 Preface Conventions Cautions use the following conventions Caution Means reader be careful In this situation you might do something that could result in equipment damage or loss of data ...

Page 10: ...paratuur gaat werken dient u zich bewust te zijn van de bij elektrische schakelingen betrokken risico s en dient u op de hoogte te zijn van standaard maatregelen om ongelukken te voorkomen Voor vertalingen van de waarschuwingen die in deze publicatie verschijnen kunt u het document Regulatory Compliance and Safety Information Informatie over naleving van veiligheids en andere voorschriften raadple...

Page 11: ...g führen könnte Bevor Sie mit der Arbeit an irgendeinem Gerät beginnen seien Sie sich der mit elektrischen Stromkreisen verbundenen Gefahren und der Standardpraktiken zur Vermeidung von Unfällen bewußt Übersetzungen der in dieser Veröffentlichung enthaltenen Warnhinweise finden Sie im Dokument Regulatory Compliance and Safety Information Informationen zu behördlichen Vorschriften und Sicherheit da...

Page 12: ...ação consulte o documento Regulatory Compliance and Safety Information Informação de Segurança e Disposições Reguladoras que acompanha este dispositivo Advertencia Este símbolo de aviso significa peligro Existe riesgo para su integridad física Antes de manipular cualquier equipo considerar los riesgos que entraña la corriente eléctrica y familiarizarse con los procedimientos estándar de prevención...

Page 13: ...Software Configuration Guide Cisco 7600 Series Internet Router Command Reference Cisco 7600 Series Internet Router System Message Guide Cisco 7600 Series Internet Router IOS Software Configuration Guide Cisco 7600 Series Internet Router IOS Command Reference Cisco 7600 Series Internet Router IOS System Message Guide For information about MIBs refer to http www cisco com public sw center netmgmt cm...

Page 14: ...on from the Networking Products MarketPlace http www cisco com cgi bin order order_root pl Registered Cisco com users can order the Documentation CD ROM through the online Subscription Store http www cisco com go subscription Nonregistered Cisco com users can order documentation through a local account representative by calling Cisco corporate headquarters California USA at 408 526 7208 or in Nort...

Page 15: ... registered users have complete access to the technical support resources on the Cisco TAC Web Site Cisco com Cisco com is the foundation of a suite of interactive networked services that provides immediate open access to Cisco information networking solutions services programs and resources at any time from anywhere in the world Cisco com is a highly integrated Internet application and a powerful...

Page 16: ...t aspects of business operations No workaround is available Priority level 1 P1 Your production network is down and a critical impact to business operations will occur if service is not restored quickly No workaround is available Which Cisco TAC resource you choose is based on the priority of the problem and the conditions of service contracts when applicable Cisco TAC Web Site The Cisco TAC Web S...

Page 17: ...riority level 1 or priority level 2 these classifications are assigned when severe network degradation significantly impacts business operations When you contact the TAC Escalation Center with a P1 or P2 problem a Cisco TAC engineer will automatically open a case To obtain a directory of toll free Cisco TAC telephone numbers for your country go to the following URL http www cisco com warp public 6...

Page 18: ...Preface Obtaining Technical Assistance xviii Cisco 7609 Internet Router Installation Guide OL 5079 04 ...

Page 19: ...tical WAN and MAN networking with a focus on line rate delivery of high touch IP services at the edge of service providers networks Service providers can service enable their networks at optical speeds enabling them to differentiate their service offerings for competitive advantage The Cisco 7609 Internet Router supports the following features 30 Mpps forwarding processor and up to 512 MB DRAM for...

Page 20: ...kregen worden door middel van een speciaal instrument een slot en sleutel of een ander veiligheidsmiddel Varoitus Tämä laite on tarkoitettu asennettavaksi paikkaan johon pääsy on rajoitettua Tällaiseen paikkaan pääsee vain erikoistyökalua lukkoon sopivaa avainta tai jotakin muuta turvalaitetta käyttämällä Attention Cet appareil est à installer dans des zones d accès réservé L accès à une zone d ac...

Page 21: ...ma área à qual apenas tem acesso o pessoal de serviço a utorizado que possua uma ferramenta chave e fechadura especial ou qualquer outra forma de segurança Advertencia Esta unidad ha sido diseñada para instalación en áreas de acceso restringido Sólo puede obtenerse acceso a una de estas áreas mediante la utilización de una herramienta especial cerradura con llave u otro medio de seguridad Varning ...

Page 22: ...hich provides switching local and remote management and multiple gigabit uplink interfaces Slot 2 can contain an additional redundant supervisor engine which can act as a backup if the first supervisor engine fails If a redundant supervisor engine is not required slot 2 is available for an OSM or other supported Catalyst 6000 family modules For a detailed description of supervisor engine operation...

Page 23: ...N K 2 LI N K 3 LI N K 4 C AR R IE R AL AR M AC TI VE TX R X TX PO R T 1 R X C AR R IE R AL AR M AC TI VE TX R X TX PO R T 2 R X C AR R IE R AL AR M AC TI VE TX R X TX PO R T 3 R X C AR R IE R AL AR M AC TI VE TX R X TX R X OC12 POS MM OSM 40C12 POS MM S TA TU S 1 2 3 4 R ES ET LI N K 1 LI N K 2 LI N K 3 LI N K 4 C AR R IE R AL AR M AC TI VE TX R X TX PO R T 1 R X C AR R IE R AL AR M AC TI VE TX R ...

Page 24: ...tely identical Backplane bandwidth scalable up to 256 Gbps when using the Switch Fabric Module WS C6500 SFM Up to eight additional OSMs or Catalyst 6000 family modules Hot swappable fan assembly and modules Redundant AC input or DC input power supplies System Features This section describes the hardware features for the Cisco 7609 Internet Router For software descriptions refer to the Cisco 7600 S...

Page 25: ...e not fully redundant A hot swappable fan assembly containing multiple fans Redundant backplane mounted clock modules Redundant backplane mounted voltage termination VTT modules Table 1 1 Cisco 7609 Internet Router Bandwidth and Port Density Architecture Cisco 7609 Internet Router Backplane Bandwidth 32 to 256 Gbps Number of Gigabit Ethernet ports 130 Number of OC 3 POS ports 128 Number of OC 12 P...

Page 26: ... Internet Router Components This section describes the major hardware components for the Cisco 7609 Internet Router Fan Assembly The system fan assembly provides cooling air for the supervisor engine and the switching modules The fan assembly is located in the chassis Figure 1 2 shows the direction of airflow into and out of the Cisco 7609 Internet Router Sensors on the supervisor engine monitor t...

Page 27: ... LI N K 14 LI N K 15 LI N K 16 LI N K 17 LI N K 18 LI N K 19 LI N K 20 LI N K 21 LI N K 22 LI N K 23 LI N K 24 LI N K 1 LI N K 2 LI N K 3 LI N K 4 LI N K 5 LI N K 6 LI N K 7 LI N K 8 LI N K 9 LI N K 10 LI N K 11 LI N K 12 LI N K 13 LI N K 14 LI N K 15 LI N K 16 LI N K 17 LI N K 18 LI N K 19 LI N K 20 LI N K 21 LI N K 22 LI N K 23 LI N K 24 LI N K 1 LI N K 2 LI N K 3 LI N K 4 LI N K 5 LI N K 6 LI N...

Page 28: ... 1 4 to the power source with heavy gauge wiring connected to a terminal block Note The power cord is not shown in Figure 1 3 Both AC input and DC input power supplies support redundancy When power is removed from one supply the redundant power feature causes the second supply to produce full power Note If you run the 2500W power supply at the low range input 100 to 120VAC it is not redundant in a...

Page 29: ...he second power supply enables load sharing and fault tolerance automatically no software configuration is required Note For proper load sharing operation in a redundant power supply configuration you must install two modules in the chassis If you fail to install two modules you might receive spurious OUTPUT FAIL indications on the power supply For information about the power management feature an...

Page 30: ...wer supplies the OUTPUT FAIL LED will light Substantial overvoltage conditions can lead to a power supply shutdown The power supply front panel LEDs are described in Table 1 2 For more information about the environmental monitoring feature refer to the Cisco 7600 Series Internet Router Software Configuration Guide Table 1 2 Power Supply Front Panel LEDs LED Description INPUT OK AC input power supp...

Page 31: ...upply Fan Assembly The power supplies have a built in fan air enters the front of the fan power input end and exits through the back An air dam keeps the airflow separate from the rest of the chassis which is cooled by the system fan assembly To replace a power supply see the Removing and Replacing the Power Supply section on page 5 2 ...

Page 32: ...Chapter 1 Product Overview Cisco 7600 Internet Router Components 1 14 Cisco 7609 Internet Router Installation Guide OL 5079 04 ...

Page 33: ...rnet Router OSR 7609 installation and contains these sections Safety page 2 1 Site Requirements page 2 2 Power Connection Guidelines page 2 8 Site Preparation Checklist page 2 11 For detailed information about module cabling requirements see Appendix B Connector and Cable Specifications Safety Warning Before you install operate or service the system read the Site Preparation and Safety Guide This ...

Page 34: ...d away from the exhaust ports of other equipment Heat dissipation is an important consideration for sizing the air conditioning requirements for an installation The power and heat associated with a Cisco 7609 Internet Router varies based upon these considerations Power supply type Module types and quantities Average traffic levels Unless otherwise noted the information in Table 2 2 and Table 2 3 a...

Page 35: ... OC 12 POS 2 port 176 141 602 1 96 1 47 0 98 0 74 OSM 4OC12 POS MM SI SL OC 12 POS 4 port 251 201 857 2 79 2 09 1 39 1 05 OSM 4OC12 POS SI OC 12 POS 4 port 239 191 816 2 65 1 99 1 33 1 00 OSM 4OC3 POS SI OC 3 POS 4 port 128 102 437 1 42 1 07 0 71 0 53 OSM 8OC3 POS MM SI SL OC 3 POS 8 port 187 150 640 2 08 1 56 1 04 0 78 OSM 16OC3 POS MM SI SL OC 3 POS 16 port 267 214 913 2 97 2 23 1 48 1 11 OSM 16...

Page 36: ...DPT SS SI SL OC 48 DPT1 POS 2 ports 302 242 1031 3 35 2 52 1 68 1 26 OSM 4GE WAN GBIC2 Gigabit Ethernet WAN Services Module 4 port 188 151 644 2 09 1 57 1 05 0 79 WS C6500 SFM Switch Fabric Module 146 117 500 1 63 1 22 0 81 0 61 WS X6500 SFM2 Switch Fabric Module 2 162 130 554 1 80 1 35 0 90 0 68 WS X6182 2PA FlexWAN module 125 100 427 1 39 1 04 0 69 0 52 WS X6348 RJ 45 10 100BASE TX 48 port 125 1...

Page 37: ... 47 2 78 WS X6K S2U MSFC2 173 590 3 6 2 88 OSM 2OC12 POS MM SI SL OC 12 POS 2 port 190 648 3 95 3 16 OSM 4OC12 POS MM SI SL OC 12 POS 4 port 270 921 5 62 4 50 OSM 4OC12 POS SI OC 12 POS 4 port 257 877 5 35 4 28 OSM 4OC3 POS SI OC 3 POS 4 port 138 4 70 2 87 2 30 OSM 8OC3 POS MM SI SL OC 3 POS 8 port 202 688 4 20 3 36 OSM 16OC3 POS MM SI SL OC 3 POS 16 port 287 981 5 99 4 79 OSM 16OC3 POS SI OC 3 PO...

Page 38: ...48 1DPT SS SI SL OC 48 DPT1 POS 2 ports 325 1108 6 76 5 41 OSM 4GE WAN GBIC2 Gigabit Ethernet WAN Services Module 4 port 203 692 4 22 3 38 WS C6500 SFM Switch Fabric Module 158 538 3 28 2 63 WS X6500 SFM2 Switch Fabric Module 2 174 596 3 63 2 91 WS X6182 2PA FlexWAN module 134 459 2 80 2 24 WS X6348 RJ 45 10 100BASE TX 48 port 135 461 2 81 2 85 WS X6516 GBIC2 1000BASE X SX LX LH ZX 16 port 192 655...

Page 39: ...dules Two 8 port OC 3 POS modules Table 2 4 Sample Calculation Model Number Module Type AC Input Power Watts DC Output Power Watts Heat Diss BTU HR Input Current 90VAC Amps 120 VAC Amps 180 VAC Amps 240 VAC Amps Cisco 7609 Internet Router chassis with fans 124 50 422 1 37 1 03 0 69 0 52 WS X6K S2U MSFC2 322 258 1098 3 58 2 68 1 78 1 34 WS C6500 SFM Switch Fabric Module 146 117 500 1 63 1 22 0 81 0...

Page 40: ...supplying the power supplies is within the current ratings of the wiring and breakers In some systems you might use an uninterruptible power supply UPS to protect against power failures at your site Avoid UPS types that use ferroresonant technology These UPS types can become unstable with systems like the Cisco 7609 Internet Router which can have substantial current draw fluctuations due to bursty...

Page 41: ... of the system and should be easily accessible The AC power receptacles used to plug in the chassis must be the grounding type The grounding conductors that connect to the receptacles should connect to protective earth ground at the service equipment Two types of AC input power supplies are available 2500W Figure 2 1 shows the different styles of 2500W AC input power cord plugs that are available ...

Page 42: ...rd Connectors for the 4000W Power Supply North America Locking 2500W power supply NEMA L6 20 plug 20A International 2500W power supply IEC 309 20A Europe 2500W power supply CEE 7 7 16A Appliance coupler 2500W power supply IEC 320 16 20A North America Non locking 2500W power supply NEMA 6 20 plug 20A 40090 North America Locking 4000W power supply NEMA L6 30 plug 30A 250V International 4000W power s...

Page 43: ... accessible The power supply ground should connect to protective earth ground even though the system ground connection is provided The DC return is to remain isolated from the system frame and chassis DC I Site Preparation Checklist Table 2 6 lists the site planning activities that you should perform prior to installing the Cisco 7609 Internet Router Completing each activity helps ensure a success...

Page 44: ...ature Humidity Altitude Atmospheric contamination Airflow 3 Power evaluation Input power type Power receptacles Receptacle proximity to the equipment Dedicated separate circuits for redundant Power supplies UPS for power failures DC systems Proper gauge wire and lugs 4 Grounding evaluation Circuit breaker size CO ground AC and DC powered systems 5 Cable and interface equipment evaluation Cable typ...

Page 45: ...e following sections in the order listed Unpacking the Cisco 7609 Internet Router page 3 2 Installing the Rack Mount Kit page 3 3 Installing the Cisco 7609 Chassis in the Rack page 3 8 Installing the Stabilizer Kit page 3 10 Note If you are installing a free standing not rack mounted Cisco 7609 Internet Router you must install the stabilizer kit which is included in the accessories box System Grou...

Page 46: ...co 7609 Internet Router Flatten the shipping cartons and store them with the pallet You will need these containers if you need to move or ship the Cisco 7609 Internet Router in the future Repacking instructions are provided in Appendix C Repacking the Cisco 7609 Internet Router Perform the following to check the contents of the shipping container Check the contents of the accessories box against t...

Page 47: ...sure that the equipment rack complies with the following guidelines The width of the rack measured between the two front mounting strips or rails must be 17 75 inches 45 09 cm The depth of the rack measured between the front and rear mounting strips must be at least 19 25 inches 48 9 cm but not more than 32 inches 81 3 cm The rack must have sufficient vertical clearance to insert the chassis The c...

Page 48: ...nt are required to install the rack mount kit Number 1 and number 2 Phillips head screwdrivers 3 16 inch flat blade screwdriver Tape measure and level Installing the Shelf and Crossbar Brackets To install the shelf and crossbar brackets perform these steps Step 1 Position one of the two shelf brackets in the rack as shown in Figure 3 1 Step 2 Secure the shelf bracket to the rack by using three 12 ...

Page 49: ...t Router Installing the Rack Mount Kit Figure 3 1 Installing the Shelf Brackets Figure 3 2 Attaching the Crossbar Bracket to the Shelf Brackets H9466 Shelf bracket Shelf bracket 12 24 x 3 4 inch or 10 32 x 3 4 inch screw 6x 48123 Shelf bracket Shelf bracket M3 screw M3 screw Crossbar bracket Front of rack ...

Page 50: ... The optional cable guide installs on the front of the chassis and is secured with four M3 screws Step 1 Position one of the L brackets against the Cisco 7609 chassis side and align the screw holes use either the or the holes Step 2 Secure the L bracket to the Cisco 7609 chassis with the four M4 screws Step 3 Repeat Steps 1 and 2 for the other L bracket If you used the set of holes for the first L...

Page 51: ...R X TX PO R T 1 R X C AR R IE R AL AR M AC TI VE TX R X TX PO R T 2 R X C AR R IE R AL AR M AC TI VE TX R X TX PO R T 3 R X C AR R IE R AL AR M AC TI VE TX R X TX R X OC12 POS MM OSM 40C12 POS MM S TA TU S 1 2 3 4 R ES ET LI N K 1 LI N K 2 LI N K 3 LI N K 4 C AR R IE R AL AR M AC TI VE TX R X TX PO R T 1 R X C AR R IE R AL AR M AC TI VE TX R X TX PO R T 2 R X C AR R IE R AL AR M AC TI VE TX R X TX...

Page 52: ...ge and lift with both hands To prevent injury keep your back straight and lift with your legs not your back To install the Cisco 7609 chassis in the equipment rack perform these steps Step 1 With a person standing at each side of the chassis grasp the chassis handle with one hand and use the other hand near the back of the chassis for balance Slowly lift the chassis in unison Avoid sudden twists o...

Page 53: ...four or five per side 12 24 x 3 4 inch or 10 32 x 3 4 inch screws through the holes in the L bracket and into the threaded holes in the equipment rack posts Step 6 Use a tape measure and level to verify that the chassis is installed straight and level 55740 Crossbar bracket L bracket Shelf bracket INPUT OK FAN OK OUTPUT FAIL o INPUT OK FAN OK OUTPUT FAIL o PORT 2 PORT 2 LI N K T X R X T X R X A C ...

Page 54: ...ets reduce the possibility that the freestanding chassis will tip over Open the stabilizer kit package and use the kit contents list in Table 3 2 to verify that all parts are included Note Have a second person available to perform this procedure To install the stabilizer brackets perform these steps Step 1 Have one person tilt and hold the chassis to one side Step 2 With the chassis tilted attach ...

Page 55: ... 2 3 4 R ES ET LI N K 1 LI N K 2 LI N K 3 LI N K 4 C AR R IE R AL AR M AC TI VE TX R X TX PO R T 1 R X C AR R IE R AL AR M AC TI VE TX R X TX PO R T 2 R X C AR R IE R AL AR M AC TI VE TX R X TX PO R T 3 R X C AR R IE R AL AR M AC TI VE TX R X TX R X OC12 POS MM OSM 40C12 POS MM S TA TU S 1 2 3 4 R ES ET LI N K 1 LI N K 2 LI N K 3 LI N K 4 C AR R IE R AL AR M AC TI VE TX R X TX PO R T 1 R X C AR R ...

Page 56: ...ound cable See Figure 3 6 Note If FXS modules are installed or if this equipment is installed in a US or European Central Office you must use the system earth ground on both AC and DC powered systems Required Tools and Equipment To connect the system ground you need the following tools and materials Note Materials are not provided contact any commercial cable vendor for the required parts Groundin...

Page 57: ...ation 55842 Grounding pad Grounding pad location under lip Grounding lug Wire Screws M4 INPUT OK FAN OK OUTPUT FAIL o INPUT OK FAN OK OUTPUT FAIL o PORT 2 PORT 2 LI N K T X R X T X R X A C T IV E T X R X T X R X A C T IV E T X R X T X R X INPUT OK FAN OK OUTPUT FAIL o INPUT OK FAN OK OUTPUT FAIL o PORT 2 PORT 2 LI N K T X R X T X R X A C T IV E T X R X T X R X A C T IV E T X R X T X R X ...

Page 58: ...ve the adhesive label from the system grounding pad on the Cisco 7609 chassis Step 5 Place the grounding wire lug against the grounding pad making sure there is good metal to metal contact Step 6 Secure the grounding lug to the chassis with two M4 screws Ensure that the grounding lug will not interfere with other Cisco 7609 hardware or rack equipment Step 7 Prepare the other end of the grounding w...

Page 59: ... Router Module Installation Guide for additional module information Connecting the Supervisor Engine Console Port This section describes how to connect to the supervisor engine console port from a terminal or modem The console port on the supervisor engine allows you to perform the following functions Configure the Cisco 7609 Internet Router from the CLI Monitor network statistics and errors Confi...

Page 60: ...steps Step 1 Place the console port mode switch in the in position factory default Step 2 Connect to the port using the RJ 45 to RJ 45 cable and RJ 45 to DB 25 DTE adapter or RJ 45 to DB 9 DTE adapter labeled Terminal Step 3 Position the cable in the cable guide if installed Make sure that there are no sharp bends in the cable Step 4 Check the terminal documentation to determine the baud rate The ...

Page 61: ...le in the cable guide if installed Make sure there are no sharp bends in the cable Step 4 Check the terminal documentation to determine the baud rate The baud rate of the terminal must match the default baud rate 9600 baud of the console port Set up the terminal as follows 9600 baud 8 data bits No parity 2 stop bits To connect a modem to the console port perform these steps Step 1 Place the consol...

Page 62: ...and do not stare into open apertures Note In a redundant configuration with two supervisor engines the uplink ports on the redundant standby supervisor engine are active and can be used for normal traffic like any other ports in the chassis To connect to the supervisor engine uplink ports perform these steps Step 1 Remove the plugs from the Gigabit Interface Converter GBIC optical bores store them...

Page 63: ...een the GBIC and the MMF cable Connecting to the Interface Ports Note For connector specifications see Appendix B Connector and Cable Specifications The Optical Services Modules OSMs and supported Catalyst 6000 family modules have the following interface ports OC 3 POS OC 12 POS OC 48 POS and OC 12 ATM OSMs SC Type Fiber Optic See Figure 3 9 Channelized OC 12 and OC 48 OSMs LC fiber optic connecto...

Page 64: ...09 Internet Router Attaching the Interface Cables 3 20 Cisco 7609 Internet Router Installation Guide OL 5079 04 Figure 3 10 LC Fiber Optic Connector Figure 3 11 MT RJ Fiber Optic Connector Figure 3 12 RJ 45 Connectors 58476 14367 48129 ...

Page 65: ...are fully seated in the backplane connectors Step 2 Check the captive installation screws of each module the power supply and the fan assembly Tighten any loose captive installation screws Step 3 Verify that all empty module slots have blank faceplates WS X6K SLOT CVR installed and that the screws holding the plates in place are tight Step 4 Turn on the power supply switches to power up the system...

Page 66: ...Chapter 3 Installing the Cisco 7609 Internet Router Verifying Cisco 7609 Chassis Installation 3 22 Cisco 7609 Internet Router Installation Guide OL 5079 04 ...

Page 67: ...Power Supply page 4 5 Troubleshooting the Fan Assembly page 4 6 Troubleshooting Modules page 4 6 Contacting Customer Service page 4 7 If your system has problems starting up use the information in this chapter to help isolate the cause Problems with the initial startup are often caused by a switching module that has become dislodged from the backplane or a power supply that has been disconnected f...

Page 68: ...the Cisco 7600 Series Internet Router Command Reference or the Cisco 7600 Series Internet Router IOS Command Reference publications to troubleshoot the software However if any of these conditions are not met use the procedures in this chapter to isolate and if possible resolve the problem Problem Solving to the System Component Level The key to success when troubleshooting the system is to isolate...

Page 69: ...tions for descriptions of how the redundant supervisor engine comes online and how the software images are handled Switching modules Status LEDs on each switching module indicate if the module has been initialized by the supervisor engine A switching module that is partially installed in the backplane can cause the system to halt Identifying Startup Problems LEDs indicate all system states in the ...

Page 70: ...e Troubleshooting Modules section on page 4 6 If you have a redundant supervisor engine refer to the Cisco 7600 Series Internet Router Software Configuration Guide or the Cisco 7600 Series Internet Router IOS Software Configuration Guide publications for descriptions of how the redundant supervisor engine comes online and how the software images are handled For a complete description of the superv...

Page 71: ...urce if one is available and turn on the power switch If the INPUT OK LED is green the problem is the first power source If the INPUT OK LED fails to light after you connect the power supply to a new power source replace the power cord and turn on the switch If the INPUT OK LED then goes on return the first power cord for replacement If this unit has more than one power cord repeat Step 1 for each...

Page 72: ... assembly is seated properly loosen the captive installation screws remove the fan assembly and reinstall it Tighten all captive installation screws and then restart the system If the FAN LED is still red the system detects a fan assembly failure Contact a customer service representative for instructions Troubleshooting Modules Perform these steps when troubleshooting the modules to isolate a supe...

Page 73: ... the module should be green If you still experience trouble with the startup see the Contacting Customer Service section on page 4 7 Contacting Customer Service If you are unable to solve a startup problem after using the troubleshooting suggestions in this chapter contact a customer service representative for assistance and further instructions Before you call have the following information ready...

Page 74: ...Chapter 4 Troubleshooting Contacting Customer Service 4 8 Cisco 7609 Internet Router Installation Guide OL 5079 04 ...

Page 75: ... field replaceable units FRUs Removing and Replacing the Power Supply page 5 2 Removing and Replacing the Fan Assembly page 5 12 Warning Before you install operate or service the system read the Site Preparation and Safety Guide This guide contains important safety information you should know before working with the system Warning Only trained and qualified personnel should be allowed to install r...

Page 76: ...e or number 2 Phillips head screwdriver is required to perform these procedures Removing an AC Input Power Supply Warning Voltage is present on the backplane when the system is operating To reduce risk of an electric shock keep hands and fingers out of the power supply bays and backplane areas Follow these steps to remove an AC input power supply Step 1 Turn the power switch to the Off 0 position ...

Page 77: ...upply Step 4 Loosen the captive installation screw See Figure 5 1 Caution Use both hands to install and remove power supplies Each Cisco 7609 Internet Router AC input power supply weighs between 22 pounds 9 9 kg and 28 pounds 12 6 kg Step 5 Grasp the power supply handle with one hand and slide the power supply part of the way out of the chassis Place your other hand underneath the power supply as ...

Page 78: ... N K 2 LI N K 3 LI N K 4 C AR R IE R AL AR M AC TI VE TX R X TX PO R T 1 R X C AR R IE R AL AR M AC TI VE TX R X TX PO R T 2 R X C AR R IE R AL AR M AC TI VE TX R X TX PO R T 3 R X C AR R IE R AL AR M AC TI VE TX R X TX R X OC12 POS MM OSM 40C12 POS MM S TA TU S 1 2 3 4 R ES ET LI N K 1 LI N K 2 LI N K 3 LI N K 4 C AR R IE R AL AR M AC TI VE TX R X TX PO R T 1 R X C AR R IE R AL AR M AC TI VE TX R...

Page 79: ...he captive installation screw Step 3 Verify that the power switch is in the Off 0 position on the power supply you are installing See Figure 5 1 Step 4 Grasp the power supply handle with one hand Place your other hand underneath the power supply as shown in Figure 5 2 Slide the power supply into the power supply bay Make sure that the power supply is fully seated in the bay Step 5 Tighten the powe...

Page 80: ...ure that power is removed from the DC circuit To ensure that all power is OFF locate the circuit breaker on the panel board that services the DC circuit switch the circuit breaker to the OFF position and tape the switch handle of the circuit breaker in the OFF position Warning Voltage is present on the backplane when the system is operating To reduce risk of an electric shock keep hands and finger...

Page 81: ...Front Panels Step 4 Disconnect the DC input wires from the terminal block see Figure 5 4 in the following order Positive Negative Ground Warning When installing the unit the ground connection must always be made first and disconnected last 16028 Power switch DC power cable terminal block Terminal block cover INPUT OK FAN OK OUTPUT FAIL I 0 Status LEDs Captive installation screw ...

Page 82: ...rnet Router DC input power supply weighs between 22 pounds 9 9 kg and 28 pounds 12 6 kg Step 6 Grasp the power supply handle with one hand and slide the power supply halfway out of the chassis Place your other hand underneath the power supply as shown in Figure 5 5 and slide the power supply completely out of the chassis Set the power supply aside INPUT OK FAN OK OUTPUT FAIL I 0 18736 Power leads ...

Page 83: ... N K 2 LI N K 3 LI N K 4 C AR R IE R AL AR M AC TI VE TX R X TX PO R T 1 R X C AR R IE R AL AR M AC TI VE TX R X TX PO R T 2 R X C AR R IE R AL AR M AC TI VE TX R X TX PO R T 3 R X C AR R IE R AL AR M AC TI VE TX R X TX R X OC12 POS MM OSM 40C12 POS MM S TA TU S 1 2 3 4 R ES ET LI N K 1 LI N K 2 LI N K 3 LI N K 4 C AR R IE R AL AR M AC TI VE TX R X TX PO R T 1 R X C AR R IE R AL AR M AC TI VE TX R...

Page 84: ... page 3 12 Step 2 Verify that power is off to the DC circuit on the power supply you are installing Step 3 Verify that the power switch is in the Off 0 position on the power supply you are installing See Figure 5 3 Caution Use both hands to install and remove power supplies Each Cisco 7609 Internet Router DC input power supply weighs between 22 pounds 9 9 kg and 28 pounds 12 6 kg Step 4 Grasp the ...

Page 85: ... DC input wires to the terminal block see Figure 5 6 in the following order Ground Negative Positive Warning When installing the unit the ground connection must always be made first and disconnected last Figure 5 6 DC Input Power Supply Connectors INPUT OK FAN OK OUTPUT FAIL I 0 18736 Power leads attached to terminal block Positive Negative Ground Captive installation screw DC input power supply w...

Page 86: ...ircuit breaker switch handle and restore power by moving the circuit breaker switch handle to the On position Step 11 Turn the power switch to the On position on the power supply Turning the power switch on also engages a pawl that locks the power supply in the chassis Step 12 Verify power supply operation by checking that the power supply front panel LEDs are in the following states INPUT OK LED ...

Page 87: ... SE LE CT NE XT WS C6500 SFM AC TI VE OC12 POS MM OSM 40C12 POS MM S TA TU S 1 2 3 4 R ES ET LI N K 1 LI N K 2 LI N K 3 LI N K 4 C AR R IE R AL AR M AC TI VE TX R X TX PO R T 1 R X C AR R IE R AL AR M AC TI VE TX R X TX PO R T 2 R X C AR R IE R AL AR M AC TI VE TX R X TX PO R T 3 R X C AR R IE R AL AR M AC TI VE TX R X TX R X OC12 POS MM OSM 40C12 POS MM S TA TU S 1 2 3 4 R ES ET LI N K 1 LI N K 2...

Page 88: ...completely stop before you remove the fan tray Step 4 Pull the fan assembly clear of the chassis and place it in a safe place Installing the Fan Assembly Perform these steps to install the new fan assembly Step 1 Hold the fan assembly with the fans facing down and the FAN STATUS LED on the left See Figure 5 7 Step 2 Place the fan assembly into the front chassis cavity so it rests on the chassis an...

Page 89: ... immediately hear them operating If you do not hear them ensure that the fan assembly is inserted completely in the chassis and the faceplate is flush with the switch back panel Step 2 Verify that the FAN STATUS LED is green If the LED is red one or more fans are faulty Step 3 If after several attempts the fans do not operate or you experience trouble with the installation for instance if the capt...

Page 90: ...Chapter 5 Removal and Replacement Procedures Removing and Replacing the Fan Assembly 5 16 Cisco 7609 Internet Router Installation Guide OL 5079 04 ...

Page 91: ...the Cisco 7609 Internet Router CISCO7609 This appendix provides the technical specifications for the Cisco 7609 Internet Router OSR 7609 Cisco 7609 Internet Router page A 2 Cisco 7609 Internet Router Power Supplies page A 3 Regulatory Standards Compliance page A 4 Refer to the Cisco 7600 Series Internet Router Module Installation Guide for module and interface port specifications ...

Page 92: ...40 C to 158 F 70 C Humidity RH ambient noncondensing operating 10 to 90 Humidity RH ambient noncondensing nonoperating and storage 5 to 95 Altitude operating Sea level to 6500 feet 2000 m Physical Characteristics Dimensions H x W x D 33 5 x 17 25 x 18 1 inches 85 1 x 43 1 x 46 cm Weight Chassis only 55 lb 24 9 kg Chassis fully configured with 1 supervisor engine 8 modules and 2 AC input power supp...

Page 93: ...maximum at 100 VAC at 1300W output AC input frequency 50 60 Hz nominal 3 for full range Power supply output capacity 1300W maximum 100 120 VAC 2500W maximum 200 240 VAC or 48 to 60 VDC System power dissipation 3520W total input power or 3 6 KVA high line operation DC input voltage 48 VDC to 60 VDC continuous DC input current 80A Power supply output AC supply 15A 3 3V 5A 5V 6A 12V 27 5A 42V 100 120...

Page 94: ...Internet Routers publication 4000W AC input Power Supply AC input type High line input with power factor corrector 30A single phase circuit AC input voltage 200 to 240 VAC 10 for full range AC input current 23A Power supply output capacity 4000W maximum AC input frequency 50 60 Hz nominal 3 for full range KVA rating 5 4 kVA maximum Maximum output current 15A 3 3V 5A 5V 10A 12V 91 20A 42V Output ho...

Page 95: ...cribes the cables and connectors used with the Cisco 7609 Internet Router The chapter is divided into the following sections Connector Specifications page B 1 Cable Specifications page B 8 Warning To reduce the risk of fire use only No 26 AWG or larger telecommunication line cord Connector Specifications This section covers the types of connectors used with the Cisco 7609 Internet Router RJ 45 pag...

Page 96: ...Appendix B Connector and Cable Specifications Connector Specifications B 2 Cisco 7609 Internet Router Installation Guide OL 5079 04 Gigabit Interface Converters page B 6 ...

Page 97: ... cable from the external network to the module interface connector Figure B 1 RJ 45 Interface Cable Connector MT RJ Warning Because invisible laser radiation may be emitted from the aperture of the port when no cable is connected avoid exposure to laser radiation and do not stare into open apertures The MT RJ style connector shown in Figure B 2 is used on fiber optic modules to increase port densi...

Page 98: ... optic cable termination in the MT RJ connector Always make sure that you insert the connector completely into the socket This is especially important when you are making a connection between a module and a long distance 1 24 miles 2 km or a suspected highly attenuated network If the link LED does not light try removing the network cable plug and reinserting it firmly into the module socket It is ...

Page 99: ... fiber optic connector shown in Figure B 3 is used to connect the channelized OC 12 and OC 48 OSMs to optical networks using SMF Figure B 3 LC Fiber Optic Connector SC Type Warning Because invisible laser radiation may be emitted from the aperture of the port when no cable is connected avoid exposure to laser radiation and do not stare into open apertures The SC type fiber connector shown in Figur...

Page 100: ...hernet module linking the module with the fiber optic network GBICs are available in two physical models and three optical models The two physical models are shown in Figure B 5 The three optical models are listed in Table B 1 Figure B 5 GBIC Physical Styles WS G5484 The WS G5484 GBIC 1000BASE SX operates on ordinary multimode fiber optic link spans of up to 550 meters in length Table B 1 GBIC Opt...

Page 101: ...ons The WS G5487 GBIC will not operate correctly when coupled to multimode fiber and it is not intended to be used in application environments e g building backbones or horizontal cabling where multimode fiber is frequently used The WS G5487 GBIC is intended to be used as a physical medium dependent PMD component for Gigabit Ethernet interfaces as found on various switch and router products It wil...

Page 102: ...visor engine front panel console port mode switch allows you to connect a terminal or modem to the console port as follows Note Use a ballpoint pen tip or other small pointed object to access the console port mode switch The switch is shipped in the in position Mode 1 Switch in the in position Use this mode to connect a terminal to the console port using the RJ 45 to RJ 45 rollover cable and DTE a...

Page 103: ... should be the same color as the wire connected to the pin on the outside of the right plug See Figure B 6 If your cable was purchased from Cisco Systems pin 1 will be white on one connector and pin 8 will be white on the other A rollover cable reverses pins 1 and 8 2 and 7 3 and 6 and 4 and 5 Figure B 6 Identifying a Rollover Cable Console Port Mode 1 Signaling and Pinouts This section provides t...

Page 104: ...ter DB 25 Adapter for Connecting to a Terminal Use the RJ 45 to RJ 45 rollover cable and RJ 45 to DB 25 female DTE adapter labeled Terminal to connect the console port to a terminal Table B 3 lists the pinouts for the asynchronous serial console port the RJ 45 to RJ 45 rollover cable and the RJ 45 to DB 25 female DTE adapter Table B 2 Port Mode 1 Signaling and Pinouts DB 9 Adapter Console Port RJ ...

Page 105: ... adapter Table B 3 Port Mode 1 Signaling and Pinouts DB 25 Adapter Console Port RJ 45 to RJ 45 Rollover Cable RJ 45 to DB 25 Terminal Adapter Console Device Signal RJ 45 Pin RJ 45 Pin DB 25 Pin Signal RTS 11 1 Pin 1 is connected internally to Pin 8 8 5 CTS DTR 2 7 6 DSR TxD 3 6 3 RxD GND 4 5 7 GND GND 5 4 7 GND RxD 6 3 2 TxD DSR 7 2 20 DTR CTS 81 1 4 RTS Table B 4 Port Mode 1 Signaling and Pinouts...

Page 106: ...3 2 RxD DSR 7 2 8 DCD CTS 81 1 5 CTS 1 Pin 1 is connected internally to Pin 8 Table B 4 Port Mode 1 Signaling and Pinouts Modem Adapter continued Console Port RJ 45 to RJ 45 Rollover Cable RJ 45 to DB 25 Modem Adapter Modem Signal RJ 45 Pin RJ 45 Pin DB 25 Pin Signal Table B 5 Port Mode 2 Signaling and Pinouts Port Mode Switch Out Console Port Console Device Pin signal Input Output 1 RTS 1 1 Pin 1...

Page 107: ...hort link distances of 33 to 328 feet 10 to 100 meters The result could be an elevated bit error rate BER The patch cord is required to comply with IEEE standards IEEE found that link distances could not be met with certain types of fiber optic cable due to a problem in the center of some fiber optic cable cores The solution is to launch light from the laser at a precise offset from the center by ...

Page 108: ... B 8 Patch Cord Installation Differential Mode Delay When an unconditioned laser source designed for operation on an SMF cable is directly coupled to an MMF cable differential mode delay DMD might occur DMD can degrade the modal bandwidth of the fiber optic cable This degradation causes a decrease in the link span the distance between the transmitter and the receiver that can be reliably supported...

Page 109: ...lse or in extreme cases might become two independent pulses Strings of pulses can interfere with each other making it difficult to recover data DMD does not occur in all deployed fibers it occurs with certain combinations of worst case fibers and worst case transceivers Gigabit Ethernet experiences this problem because of its very high baud rate and its long MMF cable lengths SMF cable and copper ...

Page 110: ...entrated in just a few modes An unconditioned launch in the worst case might concentrate all of its light in the center of the fiber optic cable exciting only two or more modes equally A significant variation in the amount of DMD is produced from one MMF cable to the next No reasonable test can be performed to survey an installed cable plant to assess the effect of DMD Therefore you must use the m...

Page 111: ...l packaging material Step 1 Set the chassis in the bottom pallet See Figure C 1 Step 2 Place the packing bag over the chassis Step 3 Place the front packing material and power supply packing material around the chassis Step 4 Place the power supplies in the spaces provided in the power supply packing material See Figure C 1 Step 5 Place the top packing material over the top of the chassis and powe...

Page 112: ...ntire package Step 8 Fold the outside carton down over the top and seal with packing tape Step 9 Wrap three packing straps tightly around the top and bottom of the package to hold the outside carton and the bottom pallet together See Figure C 2 Figure C 1 Packing Material 12984 Docs and accessories go in here Top packing material Power supply s go in here ...

Page 113: ...79 04 Appendix C Repacking the Cisco 7609 Internet Router Figure C 2 Final Package Note Do not use tape to hold the outside carton to the bottom pallet Packing straps must be added to hold the entire package together and to add strength to the package 12985 ...

Page 114: ...Appendix C Repacking the Cisco 7609 Internet Router C 4 Cisco 7609 Internet Router Installation Guide OL 5079 04 ...

Page 115: ...flow Cisco 7609 Internet Router A 2 direction 1 8 altitude environmental specifications Cisco 7609 Internet Router A 2 audience vii B bandwidth 1 6 C cable guide installation 3 6 cabling console ports B 8 checklist site planning 2 11 Cisco 7600 Internet Router architecture 1 4 chassis dimensions A 2 chassis installation 3 8 fan assembly installing 5 14 removing 5 13 power supplies installation pro...

Page 116: ...dapters B 10 DC input power supply connecting system ground 3 14 installing 5 10 LEDs 1 12 4 5 removing 5 6 troubleshooting 4 5 differential mode delay See DMD DMD description B 14 documentation CD ROM xiv ordering xiv organization vii related xiii E environmental monitoring power supplies 1 12 excessive link spans B 16 F fan assemblies chassis description 1 8 LEDs 4 6 troubleshooting 4 6 power su...

Page 117: ...le guides 3 6 installing shelf and crossbar brackets 3 4 installing the chassis in the rack 3 8 tools required 3 4 troubleshooting 4 1 installing the patch cord B 14 L labels chassis serial number 4 7 lasers B 16 laser transmission B 15 LC connector B 5 LEDs at startup 4 3 fan assemblies 4 6 modules 4 6 power supply 1 12 4 5 LED transmission B 15 light pathways See modes link spans excessive B 16 ...

Page 118: ...8 troubleshooting 4 2 power supply environmental monitoring 1 12 fan assembly 1 13 LEDs 1 12 4 5 load sharing 1 11 redundancy 1 10 removal and replacement 5 2 specifications A 3 troubleshooting 4 5 procedures connecting system ground 3 14 installing L brackets and cable guides 3 6 installing shelf and crossbar brackets 3 4 installing stabilizer kit 3 10 installing the Cisco 7600 chassis in the rac...

Page 119: ...llation 3 10 startup troubleshooting 4 3 status LEDs 4 3 4 4 supervisor engine slot locations 1 4 troubleshooting 4 6 supervisor engine slots 1 4 system ground connecting 3 14 T temperature environmental specifications Cisco 7609 Internet Router A 2 tools required for installation 3 4 troubleshooting contacting customer service 4 7 fan assemblies 4 6 Flash code 4 4 initial boot 4 2 methodology 4 2...

Page 120: ...Index IN 6 Cisco 7609 Internet Router Installation Guide OL 5079 04 ...

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