Circontrol CCL-PT3 SMART Installation Manual Download Page 28

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C / Innovació, 3

Pol. Ind. Can Mitjans

08232 - Viladecavalls

Barcelona - Spain

Tel: +34 937 362 940

Fax: +34 937 362 941

www.circontrol.com

Summary of Contents for CCL-PT3 SMART

Page 1: ...INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G SEMI FAST CHARGE STATION FOR ELECTRIC VEHICLES ...

Page 2: ...duced copied translated or transmitted in any form or by any means without the prior written permission of the original manufacturer Information provided in this manual is intended to be accurate and reliable However the original manufacturer assumes no responsibility for its use or for any infringements upon the rights of third parties that may result from its use All other product names or trade...

Page 3: ... CONTENTS 1 PREFACE 2 2 IMPORTANT SAFETY INSTRUCTIONS 3 3 PRODUCT OVERVIEW 4 4 COMPONENT PARTS LOCATION 5 5 PRODUCT DIMENSIONS 6 6 INSTALLATION 7 6 1 PREREQUISITES 7 6 2 FOUNDATION DRAWING 8 6 3 FOUNDATION PROCEDURE 9 6 4 ASSEMBLY MAIN BODY 16 7 INSERT THE SIM CARD FOR 3G MODELS 19 8 ETHERNET CONNECTION 21 9 ELECTRICAL INSTALLATION 22 10 CLOSING THE UNIT 23 11 UNIT VERIFICATION 24 12 TECHNICAL DAT...

Page 4: ...it If modified CIRCONTROL will reject all responsibility and the warranty will be void This manual provide commissioning information for SMART POST SERIES which has been designed and tested to allow electric vehicle charging specified in IEC 61851 This document has different sections where describes electrical components inside the charge station and a step by step installation procedure Certifica...

Page 5: ...fy this unit If modified CIRCONTROL will reject all responsibility and the warranty will be void Comply strictly with current safety regulations according to your country rules Do not make repairs or manipulations with the unit energised Only trained and qualified personnel should have access to low voltage electrical parts inside the device Check the installation annually by qualified technician ...

Page 6: ... 4 Web www circontrol com E mail ps suport circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 3 PRODUCT OVERVIEW 1 Rear Beacons 2 Charge Status indicator 3 Liquid Cristal Display 4 RFID Reader 5 Vandal doors 6 Plug A Type 2 7 Plug B Type 2 8 Electromagnets 9 Base 8 4 3 1 5 6 7 9 2 ...

Page 7: ...3 2 7 RFID Reader B3 8 LCD Display H3 9 Type 2 socket B2 10 Heater R1 11 MCB Power Supply Q3 12 WGS 20 T3 13 Power Supply G1 14 AC Power terminals 15 Thermostat G3 16 Tamper switch S1 17 Plug A Contactor K1 18 Plug B Contactor K2 19 Relay power supply K3 20 Plug A MCB Q1 21 Plug B MCB Q2 22 Type 2 socket B1 23 Plug A Relay electromagnet K7 24 Plug B Relay electromagnet Plug B K8 25 CBS 4C RCD AF1 ...

Page 8: ...ió 3 08232 Viladecavalls Barcelona Tel 34 937 362 940 Fax 34 937 362 941 6 Web www circontrol com E mail ps suport circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 5 PRODUCT DIMENSIONS Units specified in mm ...

Page 9: ...ATION 6 1 PREREQUISITES Bellow material list is attached with the unit for foundation and installation purpose Material Qty Picture L Threaded bar 4 M12 Nuts 8 Center template 1 Main fixing structure unit 1 Qty Picture 4 8 1 1 ial ed bar ts emplate ucture unit Qty Picture 4 8 1 1 bar plate ture unit Qty Picture 4 8 1 1 ial ed bar ts emplate ucture unit Qty Picture 4 8 1 1 rial ded bar uts template...

Page 10: ...ó 3 08232 Viladecavalls Barcelona Tel 34 937 362 940 Fax 34 937 362 941 8 Web www circontrol com E mail ps suport circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 6 2 FOUNDATION DRAWING Units specified in mm ...

Page 11: ...circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 6 3 FOUNDATION PROCEDURE STEP ACTION 1 The four L threaded bars must be placed and cemented underground in the foundation place as shows bellow figure Drawing foundation dimensions are minimum recommended to fix post to the ground please consider hardness ground conditions ...

Page 12: ...2 Once the four L threaded bars are undergrounded the metal template must be mounted as shown in the image in order to get the bars completely aligned 3 When dry remove the template and keep the four nuts that must be lowered close to the floor level 4 Insert the main fixing structure through the lower holes ATTENTION Be careful with the position of the base BACK FRONT due is not symmetrical FRONT...

Page 13: ...362 941 11 Web www circontrol com E mail ps suport circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 5 Connections wires must be introduced and fixed as shown in the back view image 6 Adjust the lower four nuts you can properly level the main structure BACK VIEW Wire Input ...

Page 14: ...362 940 Fax 34 937 362 941 12 Web www circontrol com E mail ps suport circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 7 1 Tight strongly with the appropriate tools the upper nuts 2 Check main fixing structure unit has not inclination using a level tool ...

Page 15: ...37 362 940 Fax 34 937 362 941 13 Web www circontrol com E mail ps suport circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 8 Disassembly the metal plate from the housing removing the 6 screw 9 Once the base is tightened introduce the housing as shown ...

Page 16: ... 937 362 941 14 Web www circontrol com E mail ps suport circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 10 1 Insert the connection wires through supplied the metal plate 2 Assembly metal plate screwing with 6 supplied screws and keep original position for all screws ...

Page 17: ...elona Tel 34 937 362 940 Fax 34 937 362 941 15 Web www circontrol com E mail ps suport circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 11 Assembly cable glands not supplied in pre holes position 12 Assembly supplied cover with 2 screws ...

Page 18: ...m E mail ps suport circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 6 4 ASSEMBLY MAIN BODY STEP ACTION 1 After unpack main body remove 8 screws from rear cover 2 Assembly main body with two covers plates and the four M8 supplied screws as shown below ATTENTION Do not trap connection wires with main body ...

Page 19: ...m E mail ps suport circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 3 Install tamper switch and adjust its position with the two screws After assembly check tamper position and adjust push button to position 1 Tamper possible positions 1 Maintenance position 2 Open cover Alarm on 3 Normal function 3 2 1 ...

Page 20: ...trol com E mail ps suport circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 4 The unit is ready to electrical connections described in section nº 8 It is recommended to keep a distance of approximately 40cm of electric wires before cutting 5 Proceed with input connections please see section 8 40cm ...

Page 21: ...mail ps suport circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 7 INSERT THE SIM CARD FOR 3G MODELS Please follow bellow procedure to insert SIM card in CCL1 integrated modem STEP ACTION 1 Locate Control module CCL1 on top of the charge point 2 SIM card holder is located at the right side of the CCL1 device ...

Page 22: ... mail ps suport circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 3 The SIM card and its contacts can be easily damaged by scratches or bending so be careful when handling inserting or removing the card 1 Insert the SIM card with the contact surface facing down 2 The image below shows how it should be done ...

Page 23: ...ON Charge station can be configured and monitored to establish owner preferences or specific setup using integrated Ethernet communication port installed at the top of the unit of the main controller named as CCL1 device This unit is shipped from the factory with default network setting of DHCP enabled It means that the charge station will try to obtain an IP address from a DHCP server available o...

Page 24: ...ircontrol com E mail ps suport circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 9 ELECTRICAL INSTALLATION Connect to the 400V AC Three phase as shown Do not forget to connect the ground cable to the ground terminal Recommended cable section is 25 mm2 25mm2 25mm2 25mm2 25mm2 25mm2 L1 L2 L3 N ...

Page 25: ...ING THE UNIT STEP ACTION 1 For the closure of the rear cover the following M8x20 Allen screws rings are supplied The two upper screws with a standard flat ring must be used for the two holes at top of the cover the six screws equipped with a special sealing ring must be placed for the holes at the sides In order to keep the optimal sealing must be done alternating from left to right and from up to...

Page 26: ...s suport circontrol com INSTALLATION MANUAL CCL PT3 SMART CCL PT3 SMART 3G 11 UNIT VERIFICATION Once all installation procedure has been performed check points below 1 Check each plug is in proper conditions before start operation 2 Check no abnormal noise appears while unit is charging 3 Check all beacons indicators are lighting ...

Page 27: ...E ELECTRICAL PROTECTIONS Overcurrent protections MCB Safety protection RCD 30mA auto recovery class A ENERGY METERS Accuracy class in active energy Class B EN50470 3 Accuracy class in reactive energy Class 2 EN62053 23 Meter standards EN62052 11 EN62053 21 EN62053 23 EN61010 1 NETWORK Ethernet 10 100BaseTX GENERAL Enclosure rating IP54 IK10 Enclosure material Stainless steel Operating temperature ...

Page 28: ...C Innovació 3 Pol Ind Can Mitjans 08232 Viladecavalls Barcelona Spain Tel 34 937 362 940 Fax 34 937 362 941 www circontrol com ...

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