14
Maintenance
Engine:
The operation and life of the engine depends on you and your operator. Do not
start engine until the engine precheck is complete. The engine precheck consists of checking
the oil, the fuel level, the hydraulic oil level and the air filter. The 150/230/410 M/A has the op-
tion of (2) different engines. The Isuzu 22.8 H.P. and 40.3 diesel units. For more detailed infor-
mation please refer to the Engine Operator Maintenance Manual and Warranty provided with
your Melter applicator.
NOTE: When breaking in a new Melter, we recommend running the engine for one
hour with no load prior to actual use on the job.
Air cleaner:
Due to the dusty conditions that can be created by road work, it is essential
to check the engine air cleaner element daily. Remove element and shake out the accumulated
dust and dirt. Wipe out dirt from inside cover and from housing. Check engine manual for
washing instructions. We recommend stocking replacement filters.
Diesel Units: Use of high quality detergent oil of API (American Petroleum Institute) service
class CC or CD grade. Select the viscosity based on the air temperature at the
time of operation. Check your engine manual for other recommendations.
Burner:
There are several items that need to be inspected periodically on the burners.
These items include the burner nozzle, electrode and head position, chamber lining (see below)
and the electric eye. Please refer to the burner manual on how to perform each of these opera-
tions in this manual..
After each 200 hours of operation, the chamber lining should be inspected. Remove (8) burner
mount securing bolts (A) and pull out burner and mount. Inspect lining (B) for excessive crack-
ing. Also check the condition of retainer (C). Lining cracks are acceptable as long as they are
not large enough to allow flame to contact the combustion chamber walls.
(A)
(B)
(C)
Summary of Contents for Magma 410
Page 7: ...7 Controls and Their Functions ...
Page 20: ...20 Parts Section ...
Page 21: ...21 Complete Wiring Diagram ...
Page 22: ...22 Wiring Diagrams Engine Harness ...
Page 23: ...23 Wiring Diagram Switch Plate ...
Page 24: ...24 Wiring Diagrams Temperature Control Panel ...
Page 25: ...25 Wiring Diagrams Relay Panel ...
Page 26: ...26 Wiring Diagrams Main Supply Harness ...
Page 27: ...27 Wiring Diagrams Burner ...
Page 29: ...29 Wiring Diagrams Dual Heated Hose Control Panel ...
Page 30: ...30 Hydraulic Schematic For Compressor Hydraulics see Supplement manual ...
Page 32: ...32 Hydraulic Schematic Dual Pump Option For Compressor Hydraulics see Supplement manual ...
Page 36: ...36 Material Plumbing Components ...
Page 37: ...37 Material Plumbing Components Dual Pump Option ...
Page 38: ...38 Material Plumbing Components Dual Pump Option ...
Page 40: ...40 Material Pump Parts List For Reference Only We do not stock rebuild parts ...
Page 49: ...49 Notes ...
Page 50: ...50 Notes ...
Page 51: ...51 Notes ...
Page 52: ...52 2601 Niagara Lane Plymouth MN 55447 763 557 1982 800 328 3874 Fax 763 557 1971 ...