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CIGWELD 2RT TRANSMIG Operating Manual Download Page 47

APPENDIX 

TRANSMIG 2RT

Manual 0-5196 

A-1 APPENDIX

APPENDIX 1: OPTIONS AND ACCESSORIES

Description

Part Number

Tweco Professional Fusion 250 MIG Torch, 3.6 metre Euro

OTWF212X3035

Tweco 4, 400A MIG torch, 3.6 metre Euro

OTWX412/3545

Table A-1: Options and Accessories

Top 

Drive 

Roll

Bottom 

Drive 

Roll

HARD

(0.6 to 1.0)

FLUX

CORED

(0.8,0.9,1.0)

FLUX

CORED

(1.2, 1.6)

SOFT

(0.9, 1.0, 1.2)

Art # A-10349

Figure A-1: Drive Roll Chart

Wire Size Wire Type

Top Drive Roll Bottom Drive Roll Inlet Guide

Outlet Guide

0.6mm

HARD

W6001100

W6001102

W6000900

W6000800

0.8mm

HARD

W6001100

W6001102

W6000900

W6000801

0.9mm

HARD

W6001100

W6001102

W6000900

W6000801

1.0mm

HARD

W6001100

W6001103

W6000900

W6000801

1.2mm

HARD

W6001100

W6001103

W6000900

W6000801

0.8mm

FLUX CORED

W6001101

W6001102

W6000900

W6000801

0.9mm

FLUX CORED

W6001101

W6001102

W6000900

W6000801

1.0mm

FLUX CORED

W6001101

W6001103

W6000900

W6000801

1.2mm

FLUX CORED

W6001100

W6001104

W6000900

W6000801

1.6mm

FLUX CORED

W6001100

W6001105

W6000900

W6000802

0.9mm

SOFT

W6001106

W6001106

W6001000

W6000801

1.0mm

SOFT

W6001107

W6001107

W6001000

W6000801

1.2mm

SOFT

W6001108

W6001108

W6001000

W6000801

Table A-2: Wire, Drive Roll and Guide Recommended Combinations

Summary of Contents for 2RT TRANSMIG

Page 1: ...300 Operating Manual Revision AA Issue Date October 25 2011 Manual No 0 5196 Operating Features TRANSMIG WIRE FEEDER 2RT...

Page 2: ...contained in this manual Due to our constant effort to bring you the best products we may make an improvement that does not get reflected in the manual If you are ever in doubt about what you see or...

Page 3: ...5711 www thermadyne com Copyright 2011 by Thermadyne Industries Inc All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The pub...

Page 4: ...r Source Controls Indicators and Features 3 5 3 08 Advanced Features Details 3 7 3 09 Wire Feeder Set Up MIG GMAW Welding with Gas Shielded MIG Wire 3 8 3 10 Wire Feeder Set up for MIG FCAW Welding wi...

Page 5: ...Wire Feeder replacement parts 6 1 APPENDIX 1 OPTIONS AND ACCESSORIES A 1 APPENDIX 2 2RT WIRING SCHEMATIC A 2 CIGWELD LIMITED WARRANTY RC 2 TERMS OF WARRANTY APRIL 2010 RC 3 WARRANTY SCHEDULE APRIL 20...

Page 6: ......

Page 7: ...od electrical earth ground 11 Do not touch electrode while in contact with the work ground circuit 12 Use only well maintained equipment Repair or replace damaged parts at once 13 In confined spaces o...

Page 8: ...mate Range of Welding Current in Amps Minimum Shade Number of Filter s Manual Metal Arc Welding covered electrodes MMAW Less than or equal to 100 8 100 to 200 10 200 to 300 11 300 to 400 12 Greater th...

Page 9: ...to metal objects can cause sparks overheating or fire 1 Protect yourself and others from flying sparks and hot metal 2 Do not weld where flying sparks can strike flammable material 3 Remove all flamm...

Page 10: ...e of California to cause birth defects and in some cases cancer California Health Safety code Sec 25249 5 et seq NOTE Considerations About Welding And The Effects of Low Frequency Electric and Magneti...

Page 11: ...ompressed Gas Association 1235 Jef ferson Davis Highway Suite 501 Arlington VA 22202 Code for Safety in Welding and Cutting CSA Standard W117 2 from Canadian Standards Association Standards Sales 178...

Page 12: ...onal Standard and Technical Specifications The product is designed and manufactured to a number of standards and technical requirements among them are IEC 60974 10 applicable to Industrial Equipment g...

Page 13: ...tion of the parts in error Move the equipment to the installation site before un crating the unit Use care to avoid damaging the equip ment when using bars hammers etc to un crate the unit 2 01 How to...

Page 14: ...uit Breaker AC Auxiliary Power Remote Duty Cycle Percentage Amperage Voltage Hertz cycles sec Frequency Negative Positive Direct Current DC Protective Earth Ground Line Line Connection Auxiliary Power...

Page 15: ...such repairs be carried out by appro priately qualified persons approved by CIGWELD Advice in this regard can be obtained by contacting an Accredited CIGWELD Distributor This equipment or any of its p...

Page 16: ...n 30 350A 60 250A 100 205A Minimum Wire Speed 1 2 MPM Maximum Wire Speed 17 8 MPM Operating Temperature Range 0 C 40 C Interconnection Plug 10 Pin Interconnection Length 8 metre Table 2 1 Transmig 2RT...

Page 17: ...n against solid objects greater than 12mm and direct protection from verti cal drops Under no circumstances should the unit be operated or connected in a micro environment that will exceed the stated...

Page 18: ...conduit or equivalent Shielding should be electrically continuous throughout its length The shielding should be connected to the Welding Power Source so that good electrical contact is maintained betw...

Page 19: ...he type of welding application The setup chart on the inside of the wire feed compartment door of the Transmig 250i provides a brief summary of the required output set tings for a basic range of MIG w...

Page 20: ...k ohm remote control potentiometer 6 Zero ohm minimum connection to 5k ohm remote control potentiometer 7 Wiper arm connection to 5k ohm remote control Wirespeed MIG mode potentiometer 8 Wiper arm con...

Page 21: ...ower 2T Normal STICK LIFT TIG MIG 4T Latch Amps Volts Push For Inductance Advanced Features Wirespeed Arc Control ON OFF Left Knob Right Knob Art A 10123_AB 1 2 3 4 5 6 7 8 9 10 Figure 3 4 Transmig Co...

Page 22: ...faults are detected ALL Faults will illuminate the indicator 4 Weld Process Selection Button LIFT TIG WARNING When the Power light is lit the machine is connected to the Mains supply voltage and the...

Page 23: ...positive welding terminal is used to connect the welding output of the power source to the appropri ate welding accessory such as the MIG Torch via the 2RT polarity lead or work lead Positive welding...

Page 24: ...er for recommended polarity The 2RT Wire Feeder is fitted with an 8M interconnection cable assembly to connect from the back of the 2RT to the front of the Transmig 250i welding power source Connect t...

Page 25: ...n the front of the 250i The 2RT Wire Feeder is fitted with an 8M interconnection cable assembly to connect from the back of the 2RT to the front of the 250i welding power source See Figure 3 7 below F...

Page 26: ...o Figure 3 8 Attach MIG Torch Turn locking ring to the right Art A 10398 Figure 3 8 Mount MIG Torch Cable to Adapter Socket 2 If equipped align the keyways of the MIG Torch Switch connector pigtail wi...

Page 27: ...spool alignment pin on the hub with the mating hole in the wire spool 3 Replace the Wire Spool Hub Retaining Clip in the set of holes closest to the spool NOTE The Wire Wheel Brake has been pre adjus...

Page 28: ...spool alignment pin on the hub with the mating hole in the wire spool 3 Replace the Wire Spool Hub Retaining Clip in the set of holes closest to the spool NOTE The Wire Wheel Brake has been pre adjust...

Page 29: ...the Inlet Wire Guide and over the Feedroll Make certain the proper groove is being used Second part of Figure 3 11 4 Pass the MIG wire over the drive roll groove through the outlet guide and out past...

Page 30: ...s NOTE Genuine TWECO contact tips and liners should be used Many non genuine liners use inferior materials which can cause wire feed problems 3 16 Feed Roller Alignment The bottom Feed Roll is adjusta...

Page 31: ...splines tabs with the drive gear splines Feedrolls are installed by putting the feedroll onto the drive gear splines and twisting the feedroll retainer cap so that the splines tabs rest against the f...

Page 32: ...cture for optimum braking If it is considered necessary adjustment can be made by turning the tri lobe nut inside the open end of the wire reel hub Clockwise rotation will tighten the brake Refer to F...

Page 33: ...pel a loose part 3 DO NOT remove the regulator from a cylinder without first closing the cylinder valve and releas ing gas in the regulator high and low pressure chambers 4 DO NOT use the regulator as...

Page 34: ...the gas line from the back of the 2RT to the regulator output Art A 10401 Ensure that the gas cylinder is secured to a building pillar wall bracket or otherwise securely fixed in an upright position F...

Page 35: ...rclockwise until the required flow rate is indicated on the gauge Close downstream valve 3 Adjust regulator pressure adjusting screw to the required flow rate indicated on gauge dial Refer back to Fig...

Page 36: ...TRANSMIG 2RT INSTALLATION SETUP INSTALLATION SETUP 3 20 Manual 0 5196 Notes...

Page 37: ...lding process which fuses together the parts to be welded by heating them with an arc between a continu ous flux filled electrode wire and the work Shielding is obtained through decomposition of the f...

Page 38: ...es Preselected Variables Preselected variables depend upon the type of material being welded the thickness of the material the welding position the deposition rate and the mechanical proper ties These...

Page 39: ...ild steel plate 150 x 150mm Use 0 8mm flux cored gasless wire or a solid wire with shielding gas Setting of the Power Source Power source and Wirefeeder setting requires some prac tice by the operator...

Page 40: ...ng arc to dirt on the work piece surface Porosity can be reduced by checking the following points FAULT CAUSE 1 Shielding gas cylinder contents and flow meter Ensure that the shielding gas cylinder is...

Page 41: ...ed to the pressure roller adjuster B Swarf can also be produced by the wire passing through an incorrect feed roller groove shape or size C Swarf is fed into the conduit liner where it accumu lates th...

Page 42: ...eed control B Wire is wandering B Replace contact tip C Incorrect shielding gas C Check shielding gas D Insufficient or excessive heat input D Adjust the wirespeed control or the voltage control 6 Wel...

Page 43: ...mable parts Weekly Visually inspect the torch body and consumables Visually inspect the cables and leads Replace as needed 3 Months Clean exterior of wirefeeder 6 Months Replace all broken parts Bring...

Page 44: ...brush Also wipe off or clean the grooves on the upper feed roll After cleaning tighten the feed roll retaining knobs CAUTION Do not use compressed air to clean the Welding Power Source Compressed air...

Page 45: ...SMIG 2RT SPARE PARTS LEFT SIDE ITEM PART NUMBER DESCRIPTION 1 W7005311 Spool Hub Assembly 2 W7005353 Wire Drive Assembly Does not include motor or feed rolls 3 W6000900 Guide Inlet 0 6 1 6mm 4 See App...

Page 46: ...TRANSMIG 2RT REPLACEMENT PARTS REPLACEMENT PARTS 6 2 Manual 0 5196 Notes...

Page 47: ...ARD W6001100 W6001102 W6000900 W6000800 0 8mm HARD W6001100 W6001102 W6000900 W6000801 0 9mm HARD W6001100 W6001102 W6000900 W6000801 1 0mm HARD W6001100 W6001103 W6000900 W6000801 1 2mm HARD W6001100...

Page 48: ...TRANSMIG 2RT APPENDIX APPENDIX A 2 Manual 0 5196 APPENDIX 2 2RT WIRING SCHEMATIC Figure A 2 2RT Wiring Schematic...

Page 49: ......

Page 50: ...IAL DAMAGES SUCH AS BUT NOT LIMITED TO LOST PROFITS AND BUSINESS INTERRUPTION The remedies of the Purchaser set forth herein are exclusive and the liability of CIGWELD with respect to any contract or...

Page 51: ...ur Accredited Distributor in writing of its claim within seven 7 days of becoming aware of the basis thereof and at its own expense returning the goods which are the subject of the claim to CIGWELD or...

Page 52: ...istributor Unless otherwise stated the warranty period includes parts and labour CIGWELD reserves the right to request documented evidence of date of purchase TRANSMIG 2RT WIREFEEDER WARRANTY PERIOD L...

Page 53: ...61755 Fax 44 1257 224800 PT Thermadyne Utama Indonesia Jl Angsana II Blok AE No 28 Delta Silicon I Cikarang Sukaresmi Bekasi 17550 Indonesia Tel 62 21 8990 6095 Fax 62 21 8990 6096 1867 http www therm...

Page 54: ...Asia Pacific Regional Headquarters 71 Gower Street Preston Victoria Australia 3072 Telephone 61 3 9474 7400 FAX 61 3 9474 7391 Email enquiries thermadyne com au www thermadyne com Printed in U S A...

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