CiDRA SMART HATCH Installation & Operation Manual Download

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INSTALLATION,

OPERATION & SUPPORT

MANUAL

CiDRA Concrete Systems Inc.

Tel. +1.203.265.0035

50 Barnes Park North

Fax. +1.203.294.4211

Wallingford, CT 06492
www.CidraConcrete.com

Summary of Contents for SMART HATCH

Page 1: ...INSTALLATION OPERATION SUPPORT MANUAL CiDRA Concrete Systems Inc Tel 1 203 265 0035 50 Barnes Park North Fax 1 203 294 4211 Wallingford CT 06492 www CidraConcrete com...

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Page 3: ...3 1 General Warning or Caution 10 3 3 2 Earth Ground Terminal 11 3 4 General Warnings and Cautions 11 4 INSTALLATION 13 4 1 Installation Training 13 4 2 Preparation 13 4 2 1 Power Requirements 13 4 2...

Page 4: ...3 6 2 Preventative Maintenance 33 6 2 1 General Maintenance 33 6 2 2 Inspection of the Nut Plate 33 6 2 3 Inspection of Sensor Face 34 6 3 Fuse Replacement Truck Fuse Panel or Display Option 2 34 6 4...

Page 5: ...Truck Cab 18 Figure 14 In Cab Display with Universal Mounting Bracket 19 Figure 15 Universal Mounting Bracket Mounting Holes 19 Figure 16 Battery Charger 20 Figure 17 Telematics Module label with ser...

Page 6: ...ure 1 Numerous hatch adapter panels are available to fit a variety of different truck mixer drum styles The SMARThatch sensor is powered by a rechargeable lithium ion battery and communicates wireless...

Page 7: ...21798 01 EN Rev 04 Page 5 Figure 3 In Cab Display Figure 1 Hatch Mounted Sensor Figure 2 Receiver Module...

Page 8: ...69 158 9 977 007 10 088 454 10 156 547 Other patents are pending see www CidraConcrete com for the latest listing of patents This manual is covered by U S and international copyright laws No part of t...

Page 9: ...2 3 Radio Module Hatch Mounted Sensor Receiver Module and Telematics Module The radio modules in the sensor and receiver module are labeled with its own FCC ID and IC Certification Number The FCC ID...

Page 10: ...accepter tout brouillage radio lectrique subi m me si le brouillage est susceptible d en compromettre le fonctionnement CAUTION RF EXPOSURE The external antenna s used for the Receiver and Telematics...

Page 11: ...NT LEVEL 2 OR 3 CHARGER DO NOT HEAT ABOVE 80 C DO NOT OPEN BATTERY DISPOSE OF IN FIRE OR SHORT CIRCUIT MAY IGNITE EXPLODE LEAK OR GET HOT CAUSING PERSONAL INJURY REPLACE BATTERY WITH SAME PART NUMBER...

Page 12: ...ing style of Warnings and Cautions are used throughout the manual to draw attention to information regarding personnel safety and equipment care They are intended to supplement but not replace local o...

Page 13: ...static sensitive device precautions when servicing Do not wear rings or wristwatches when servicing this equipment To preserve the safety of this product use only manufacturer specified replacement pa...

Page 14: ...g and excessive physical shock or vibration Keep out of the reach of children Never use a battery that appears to have suffered abuse Battery must be charged in appropriate charger only Never use a mo...

Page 15: ...d approval for installation of follow on SMARThatch Systems Contact CiDRA Concrete Customer Support for more information Section 1 4 4 2 Preparation In addition to the warnings and cautions in this se...

Page 16: ...sembly has an orientation label that points in the direction of rotation when the drum is rotating in the charging direction Figure 6 Figure 6 Label Indicating Proper Sensor Orientation 4 3 2 Remove E...

Page 17: ...er drum surface as shown in Figure 8 With two 2 people lift the SMARThatch sensor into position and in the correct orientation Slide the bottom slotted hole onto the installed bolt to help support the...

Page 18: ...21798 01 EN Rev 04 Page 16 Figure 9 SMARThatch Sensor Lifted into Position Figure 10 Installed SMARThatch Sensor...

Page 19: ...Check that the battery charge indicator located on end of the replacement battery shows five bars indicating full charge Figure 12 Line up the battery terminals and insert the battery terminal side fi...

Page 20: ...s an example mounting location The mounting location must also allow the 13 ft 4 m receiver module cable to be routed to the inside of the truck cab to the area where the telematics module will be mou...

Page 21: ...hazards 4 5 1 In Cab Display The display can be mounted using the universal mounting bracket provided or panel mounted When installing the display cable use the provide p clip to strain relieve the c...

Page 22: ...charger so it is always charged and ready for use Figure 16 Battery Charger 4 7 Telematics Module Installation Determine a location for the telematics module inside the truck cab The mounting locatio...

Page 23: ...mes Telematics Module Terminal Antenna Cable Description CELL M LTE 1 MIMO 1 LTE 1 Main cell antenna CELL D LTE 2 MIMO 2 LTE 2 Diversity cell antenna GNSS GPS GPS Global Positioning System Table 2 Tel...

Page 24: ...e systems refer to Figure 19 Cut to length and strip individual wires as described in the following sections 4 8 1 Wiring DC Power An overcurrent protection device fuse must be installed on the supply...

Page 25: ...21798 01 EN Rev 04 Page 23 Figure 18 Standard Receiver Wiring Diagram...

Page 26: ...21798 01 EN Rev 04 Page 24 Figure 19 Advanced Receiver Wiring Diagram...

Page 27: ...o LO is 12 5V For the Digital Inputs Logic 0 is or any voltage between 0V and 2V switch closure to GND Logic 1 is and open input or any voltage between 3V and 30V For the Digital Outputs Logic 0 is 10...

Page 28: ...ine feeding into the drum is drained Cut out a section of the water feed line large enough to fit the supplied water meter Install the two supplied 1 NPT to 1 barb fittings into the water meter inlet...

Page 29: ...ews and lift the battery cover off Press and hold button sensor pair button for a minimum of two 2 seconds Figure 22 3 The receiver module pair button is located on the side of the receiver housing Pr...

Page 30: ...and Activation The telematics module must be configured so it is uniquely associated with the truck that it is installed based on the serial number and truck identification recorded during installati...

Page 31: ...an approximately 2 inches The concrete water to cement ratio w c is greater than approximately 0 3 Once the above conditions are met the SMARThatch sensor will begin initialization Initialization is c...

Page 32: ...is discharge direction Battery charge level remaining Hydraulic Pressure if optionally equipped If conditions do not meet the requirements of Section 5 2 the display will show the following Figure 26...

Page 33: ...elsius C To select which units are used 1 Press the left most button to display the main menu Figure 28 2 Use the left right arrow buttons to highlight Main Display deg F or Main Display deg C 3 Press...

Page 34: ...To charge the battery insert it in the charger terminal end first The charge indicator will blink indicating charging is taking place When fully charged the charge indicator will show five solid bars...

Page 35: ...e 6 2 Preventative Maintenance 6 2 1 General Maintenance When performing periodic inspection of the drum and truck take note of any damage to the sensor receiver and associated cables If any noted dam...

Page 36: ...ault Fuse replacement is not intended to be performed by the operator and should be performed only by trained service personnel The service personnel may when it is safe to do so replace the fuse usin...

Page 37: ...se must be installed on the supply side of the 12V Ignition and 12V Battery power inputs with a fuse current rating of 10A to 20A For display Option 2 cabling includes Mini Blade Fuse in an inline spl...

Page 38: ...58 F 40 C to 70 C Display In Cab 40 F to 158 F 40 C to 70 C A5 Sensor Dimensional Envelope Weight 39 lbs 17 6 kg CAUTION The battery packs should be stored in an environment with low humidity free fro...

Page 39: ...21798 01 EN Rev 04 Page 37 A6 Receiver Module Dimensional Envelope Weight 2 lbs 0 9 kg...

Page 40: ...21798 01 EN Rev 04 Page 38 A7 Display Dimensional Envelope Option 1 Weight 1 lbs 0 45 kg...

Page 41: ...nsor and receiver module 0 95 non condensing A10 Degree of Protection Sensor is IP67 Receiver is NEMA 4 IP66 Display is IP20 A11 Pollution Degree Sensor and receiver module are rated for installations...

Page 42: ...h System Installation Record Company Name Address City State Zip Code Facility Contact Name Facility Contact Phone Facility Contact Email Truck ID Sensor Module S N Receiver S N Modem S N Number of Ba...

Page 43: ...21798 01 EN Rev 04 Page 41 APPENDIX C LED Status for Modes of Operation...

Page 44: ......

Page 45: ...APPENDIX D Panel Mounting DISPLAY Panel Mount Template verify to print to scale before use...

Page 46: ...CiDRA Concrete Systems Inc Tel 1 203 265 0035 50 Barnes Park North Fax 1 203 294 4211 Wallingford CT 06492 www CidraConcrete com...

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