CIAT ITEX NA 10.51 D Installation, Operation, Commissioning, Maintenance Download Page 9

EN - 7

E N

3.4 - Accessories

4 - OPERATION

4.1 - Commissioning

- Make sure that the heat exchangers do not operate under conditions that are more challenging than the design conditions
(pressure, temperature, flow rate, fluid type).

- Make sure that the tightening dimension matches that shown on the data plate. Never allow this dimension to fall below the
minimum value indicated.

- Open the valves slowly to avoid water hammering and thermal shocks,starting with the hot circuit and then the cold circuit.
Sudden changes in temperature or pressure as well as a sudden intake of hot fluid in a cold unit (or vice versa) may damage the
gaskets and plates and cause leaks.

- Make sure that the heat exchanger is not subject to vibrations or frequent stops/restarts.

- Drain the air from the two circuits after circulating the fluids. Air left inside the circuits may cause product overheating, reduce
the exchanger’s efficiency and increase the risks of corrosion.

4.2 - Post-commissioning tests 

After running the system for one hour:

- Check that there are no leaks; small leaks during commissioning are normal.

- Check the pressures and temperatures of all the fluids being circulated.

5. MAINTENANCE

- All maintenance operations must be carried out by qualified, trained personnel.

- The heat exchanger may not be altered in any way without CIAT’s consent.

- As the maintenance intervals depend on several parameters (fluids, temperature, etc.), the frequency of preventive maintenance
is left to the operator’s judgment. Nevertheless, a maintenance inspection is recommended at least once a year.

- Periodically check the condition of the corrosion protection coatings and apply touch-ups as needed.

5.1 - Preventive maintenance

- Our experience shows that, when used under normal operating conditions, plate heat exchangers have a service life of over
10 years. We advise against opening them too often.

- It is the user's responsibility to enquire about applicable environmental standards and prevailing legislation, particularly
regarding the frequency of checks and what to do in the event of a leak.

- Once a year, test the operation of all safety devices, check the condition of the insulation, look for signs of external corrosion
and test the pressure on the heat exchanger outlet.

 

Modular thermo-acoustic
insulation kit

Condensate drain pan

Stainless steel shroud with
Superwool 607 ceramic insulation

Thermoformed Insulation

Summary of Contents for ITEX NA 10.51 D

Page 1: ...Installation Operation Commissioning Maintenance ITEX 03 2014 NA 10 51 D GASKETED PLATE HEAT EXCHANGER...

Page 2: ......

Page 3: ...ndations 6 3 3 Hydraulic connections 6 3 4 Insulation and protection accessories 7 4 OPERATION 7 4 1 Commissioning 7 4 2 Post commissioning tests 7 5 MAINTENANCE 7 5 1 Preventive maintenance 7 5 2 Dis...

Page 4: ...e order documents In particular do not use fluids other than those specified at the time of ordering Scrupulously comply with the operating conditions set out in the order documents These were used to...

Page 5: ...deformed contact CIAT Pollution Leak of a dangerous or polluting fluid have recovery pans on hand Explosion Accidental mixing of circulating fluids resulting in the release of explosive vapours make s...

Page 6: ...xchanger will be used with fluids intended for human consumption please contact your CIAT consultant The heat exchanger and its components must never be used for purposes other than those for which th...

Page 7: ...97 23 CE This symbol may be followed by the number of the notified body for category II III and IV heat exchangers CIRCULATION 1 indicates the inlet and outlet of the primary loop 2 indicates the inle...

Page 8: ...ipes so that the heat exchanger can be serviced without disrupting the system In the event of seasonal use drain the heat exchanger completely to prevent any risk of freezing or corrosion if a corrosi...

Page 9: ...the pressures and temperatures of all the fluids being circulated 5 MAINTENANCE All maintenance operations must be carried out by qualified trained personnel The heat exchanger may not be altered in a...

Page 10: ...tes 6 Clean the heat exchanger Separate the plates with care paying particular attention to the fastening of the Plug In gaskets the gaskets tend to stick to the plates after a period of prolonged ope...

Page 11: ...pes to obtain a detergent that will not remove the protective oxide layer on the plates or damage the gaskets Nitric acid HNO3 and sodium hydroxide NaOH may be used to clean stainless steel and titani...

Page 12: ...dedicated initial gasket no cutting is necessary attach the gasket according to the procedure described in point 5 7 3 Again do not attach the sealing rings Intermediate turning plate for multi pass h...

Page 13: ...plate The recommended testing time is at least 10 minutes Nevertheless it remains the user s responsibility to check national standards and local codes affecting such a test If different test conditi...

Page 14: ...d replacing all worn gaskets with new ones 5 12 Spare plates Plates may be replaced individually or altogether In this last case however it is recommended to replace all the gaskets see the previous s...

Page 15: ...er are mixing together at the unit s outlet POSSIBLE SOLUTIONS o Make sure that the hydraulic connections are correct o Disassemble the heat exchanger and use penetrant liquids to check the entire sur...

Page 16: ...ngen ohne vorherige Ank ndigung vorzunehmen Documento no contractual En la preocupaci n constante de mejorar su material CIAT se reserva el derecho de proceder sin previo aviso a cualquier modificaci...

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