CIAT condenciat CD Instruction Manual Download Page 9

EN

 

 

EN - 7 

NA 06.130 C

12 - CONTROL

 

● The compressors are controlled by a thermostat (not supplied by CIAT) or a regulation system delivering one or more 

potential-free (dry) NO contacts.

 

The fans operate as follows:

All-season operation:

Condensation pressure control by HPR pressure switches triggered in series, high and low speed (80 to 300 models) 1 and 2 fans 
(350 to 700 models).

13 - CONTROL AND SAFETY DEVICES

All of the unit's safety devices are grouped under a single safety relay. If a safety device is triggered and stops the unit, look for 
the fault and reset the safety device if necessary.
The unit will restart when the minimum time required by the short-cycle protection elapses.
Refer to the summary table on page 10 for information on how to set the safety devices.

13.1 Low pressure switch 

This low pressure switch has a safety function. It is connected to the compressor intake pipe, and monitors its low pressure. If the 

pressure drops below the setpoint, the power supply is cut to the compressor(s) on the refrigerating circuit in question. Setting/

tripping values: see table on page 10. 
Pressure switch with automatic reset; the unit restarts at the end of the short-cycle protection.

13.2 High pressure switch

This high pressure switch has a safety function. It is connected to the compressor discharge pipe, and monitors its high pressure. 

If the pressure exceeds the setpoint, the power supply is cut to the compressor(s) on the refrigerating circuit in question.

Deactivation value: see table on page 10.
The high pressure switches are reset manually; reset the pressure switch and wait for the end of short-cycle protection.

13.3 Internal compressor protection

Each compressor is equipped with integral electronic protection which has a safety function. It protects the electric motor against 
overheating. If a fault occurs, the circuit in question is shut down.

 

- Automatic restart once the fault has disappeared and at the end of short-cycle protection.

14 - PRE-COMMISSIONING OPERATIONS

Note

: never commission the unit without first reading this manual in full.

 

Electrical connection

 

Refrigerant connection

 

System pressure test

 

Finding leaks

 

● Installing the desiccant cartridge (350 to 700 models)

 

Placing under vacuum

 

Refrigerant load

IMPORTANT: INFORMATION ON PRESSURE TESTING

 

It is forbidden to discharge R410A into the atmosphere, therefore refrigerant connection pressure testing cannot 

be 

carried out using R410A.

 

Fill the two refrigerant pipes and the evaporator with nitrogen and helium (if you have a helium detector) up to a 

maximum pressure of 10 bar.

 

Check all the connections for leaks.

 

Always place a regulator between the nitrogen cylinder and the refrigerating circuit.

 

Never use oxygen or acetylene instead of R nitrogen. Doing so may result in a violent explosion 

 

During the tests and when the unit is stopped or operating, the maximum permitted pressure must be less than or 

equal to that specified on the name plate. Do not exceed this value.

WARNING: INFORMATION ON TESTING UNDER VACUUM

 

Never use the compressor as a vacuum pump; it is not designed for such a purpose. Use a vacuum pump capable of 
creating a vacuum of 1 mmHg.

14.1 Pre-commissioning check

 

Make sure the liquid valves and outlets are open

 

Start up the fan on the air handling unit casing and check that it is slaved to the condensation unit

 

● Set the control thermostat and check its position (must be positioned on the return or in the room)

 

Make sure all the electrical terminals are securely tightened

 

● Check that the network voltage matches the unit voltage and that its value remains within the authorised limits (+10%/-10% 

compared to 400 V nominal voltage, phase shift < 2%)

 

  Leave the compressor crankcase heater under voltage for a few hours before switching on the compressor  

(6 hours)

 

● Touch the crankcases to make sure that the heaters are operating correctly (they should be warm)

Summary of Contents for condenciat CD

Page 1: ...Instruction manual condenciat CD 01 2015 NA 06 130 C...

Page 2: ......

Page 3: ...ION OF REFRIGERATING CIRCUITS AND MAIN COMPONENTS 9 17 TECHNICAL CHARACTERISTICS 10 18 SETTING THE CONTROL AND SAFETY DEVICES 11 19 ELECTRICAL SPECIFICATIONS 11 20 CONDENCIAT CD OPERATING READINGS 12...

Page 4: ...enced and qualified persons may work on such equipment The recommendations and instructions in this manual and on each drawing provided with the unit must be followed In the case of units with pressur...

Page 5: ...on the fork lift truck s forks Warning Only attach the slings to the anchorage points intended for this purpose and which are designated on the unit Use slings with a suitable lifting capacity and fo...

Page 6: ...its A 3 m For information on the dimensions weight anchorage points and centre of gravity refer to the drawings provided with the unit 8 VIBRATION ISOLATORS supplied as standard Anti vibration mounts...

Page 7: ...700 9 FLOOR MOUNTING Top view of FRAME Top view of FRAME Size 100 to 300 V Size 350 to 700 V Hydraulic module Size 180 to 300 CD L1 L2 L3 L4 100 300 316 316 1540 1044 350 500 281 281 2185 2123 540 70...

Page 8: ...iquid pipes 7 8 1 1 8 1 1 8 2 x 1 1 8 11 ELECTRICAL CONNECTIONS The units are designed in accordance with the requirements of European standard EN 60204 1 They comply with the requirements of the mach...

Page 9: ...e circuit in question is shut down Automatic restart once the fault has disappeared and at the end of short cycle protection 14 PRE COMMISSIONING OPERATIONS Note never commission the unit without firs...

Page 10: ...g on the request NOTE 1 Use either of the following to turn off the unit in non emergency situations The switch marked on the wiring diagram A potential free dry contact on the automatic operation con...

Page 11: ...m comp ZPI80 Tandem oil sight glass From comp ZPI80 ADDITION OF GAS RESTRICTION WASHER ON 350 400 MODELS Circuit 2 500 TO 700 ONLY DEHUMIDIFIER FILTER 350 400 models CIRCUIT 2 350 400 models 500 TO 70...

Page 12: ...ower input 2 kW 29 35 42 46 53 61 Low noise version Cooling capacity 1 kW 85 6 93 8 116 120 138 159 Power input 2 kW 30 7 35 5 43 6 47 54 9 62 3 Compressor Type SCROLL Quantity 2 4 Rotation speed rpm...

Page 13: ...ing breaking 25 bar 20 bar 29 bar 23 bar Important safety devices must never be shunted 19 ELECTRICAL SPECIFICATIONS CD 100V 120V 150V 180V 200V 240V 300V 350V 400V 500V 540V 600V 700V Machine protect...

Page 14: ...fore any maintenance Note down the operating readings and perform the checks indicated in the above table at least twice a year and each time a unit is commissioned for seasonal use To prevent acciden...

Page 15: ...stems contain pressurised liquids and vapours All necessary precautions must be taken when opening the system partially A certain amount of refrigerant will be released into the air when the primary r...

Page 16: ...the oil replace it in the corresponding circuit and the dryer If all the oil must be emptied replace it solely with new oil of the same grade as the original oil and stored in a hermetically sealed co...

Page 17: ...ly Set the correct time between two start ups Overload protection disrupted or defective Adjust or replace the overload protection Insufficient power supply voltage Check the electrical wiring if nece...

Page 18: ...the unit terminal block see wiring diagram and connect a C1 contact to them good quality polarity free contact Contact open unit off Contact closed unit authorised to run 25 STAGE CONTROL 1 3 4 5 6 7...

Page 19: ...to 700V 27 CONNECTION PRECAUTIONS Note All inputs Forced stage control Automatic operation control must be polarity free 28 FAN WIRING CONDENCIAT CD 350 to 700 models are equipped with two 2 speed fan...

Page 20: ...ied personnel based on the number of tonnes of CO2 equivalent 5 tCO2eq 50 tCO2eq 500 tCO2eq Test interval Without leak detection system Every 12 months Every 6 months Every 3 months With leak detectio...

Page 21: ...EN EN 19 NA 06 130 C...

Page 22: ...NA06 130 C EN 20...

Page 23: ......

Page 24: ...cations Thermiques Corporation with a capital of 26 728 480 R C S Bourg en Bresse B 545 620 114 With Ecofolio all papers can be recycled This document is not legally binding As part of our continuous...

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