Chziri ZJR1 Series User Manual Download Page 6

Chapter 2   Installation and Wiring

2.3 Wiring

The wiring of motor soft starter should be operated only by professionals 
experienced in high and low voltage electric circuit and should read this 
manual in detail before wiring.

2.3.1 Standard Wiring Diagram

Basic Wiring 
Diagram

Circuit Breaker 

(MCCB) or Leakage 

Circuit Breaker

ELCB

Main Circuit

Bypass Magnetic Contactor

Full Voltage Output

Delay Output

 (Programmable)

Failure Output

Control Circuit

RS485 COM

Analog Output
DC 0-20mA

Instantaneous Stop

Stop

Start

Common Port

Chapter 2   Installation and Wiring

2.3.2 Description of Main Circuit Terminals

  

Terminal Mark

Terminal Name

Functional Description

Main Circuit Input Terminal

Main Circuit Output Terminal

Bypass Connection

Ground Terminal

Connect to three-phase input power 

supply.

Connect to three-phase electric motor.

Connect to bypass contactor

Soft starter cabinet ground terminal

1

Input Terminals (R, S, T)

 Three-phase input power supply should be connected to the input terminals  R, S 

and T of the motor soft starter after it goes through the circuit breaker. Three-phase 
power supply does not differ on phase sequence and can be arbitrarily connected.

 While wiring, DO connect three-phase input power supply to the terminals R, S 

and T. Otherwise, it may result in severe damage to the motor soft starter.

 It is recommended not to shut down the machine by disconnecting the main circuit 

power supply or install an electromagnetic contactor between the input terminals R, 
S, T and the power supply to run or stop the motor soft starter. Do select RUN or 
STOP keys on the operation panel or external control terminals to run or stop the 
motor soft starter.
2

Output Terminals (U, V, W)

 The output terminals U, V and W should be connected to the three-phase motor. If 

the motor counter rotates (reverses), just change arbitrarily two phases of U, V and 
W.

 Do not install a capacitor or surge absorber between the output terminals U, V, W 

and the three-phase motor. Otherwise, it may result in failure of the motor soft 
starter or damage to the devices.

 Too long connecting line between the motor and the motor soft starter may result 

in overcurrent trip, increase of cutoff current, low accuracy of current display of the 
motor soft starter. So, it is suggested to use a line not exceeding 50m.
3) Bypass Connection (L21, L22, L23)
The bypass connection terminals L21, L22 and L23 should be connected to the 
electromagnetic contactor. No wrong connection or incorrect phase sequence! 
When the starting of the soft starter is finished, the main loop power device (SCR) 
will log out and the bypass electromagnetic contactor will run simultaneously. At this 
time, the motor is brought into normal service.
4) Ground Terminal (      G)
The ground terminal of motor soft starter should be properly connected to the 
ground to avoid electric shock or fire. The ground wire can not share a ground point 
with any other strong current load. They must be connected respectively, and the 
ground wire is the shorter the better

Summary of Contents for ZJR1 Series

Page 1: ...ZJR1 SERIES SOFTSTART USER S MANUAL...

Page 2: ...ty Instructions 1 1 2 Product Inspection upon Arrival 2 1 3 Demonstration of the Specifications Label and Model 2 1 4 Outline of the Product 3 1 5 Models and Specifications 4 1 6 Technical Indications...

Page 3: ...ails in the input and output ports with insulated sheath or tape When the motor soft starter is under remote control do lock the keyboard control to avoid accidence due to error operation Do cut off t...

Page 4: ...W Nameplate Base Circuit Board Cabinet Connect to the bypass contactor L21 L22 L23 Input Terminals of Power Supply R S T Operation Panel Base Control Terminal Connect to the motor U V W Circuit Board...

Page 5: ...rameter setting 12 Load shortcircuit protection 13 Autorestart or incorrectwiring protection 14 Incorrect wiring protection of external control stopterminals Ambient Structure Place to be used Altitud...

Page 6: ...cuit power supply or install an electromagnetic contactor between the input terminals R S T and the power supply to run or stop the motor soft starter Do select RUN or STOP keys on the operation panel...

Page 7: ...k Terminal Name Functional Description Bypass Output Operation Output Delayed Switch on 01 and 02 after soft starter is completely started to control bypass contactor 03 and 04 indicate programmable r...

Page 8: ...Start Common Port Switch K on motor starts switch K off motor stops Chapter 2 Installation and Wiring Instantaneous Stop Stop Start Common Port Instantaneous Stop Stop Start Common Port 2 3 6 Relay N...

Page 9: ...ne stops completely 2 This key also performs the function of failure state resetting When REAdy is displayed press this key to set the manual When P0030 is displayed repress this key When flashes pres...

Page 10: ...regardless of successor failure Note H1 H9 refer to save 9 recently occurred failure tips in a recursive way If entering setting mode in none soft start stop mode you may get tips Press then press to...

Page 11: ...he current limiting value code P3 indicating current mode enabled to raise the torque Be sure the motor rotates in the correct direction Only after making sure there is no anomaly can the motor be put...

Page 12: ...error report P2should be set to thismode if thesoft starter adoptsone to multi wiring method To extend the servicelife of softstarter free stop mode isgenerally preferred ifthere is no needto adopt so...

Page 13: ...oltage but not through the mechanical control over time t regardless of whether the motor is accelerated steadily Therefore if there is a light load the starting time will tend to be less than the set...

Page 14: ...rammable output external terminals changes from open toclose that is reversed phase output Flexible use ofprogrammable relay output functions cansimplify external control logic circuit Chapter 5 Descr...

Page 15: ...the decisiondatum deviation willbe enhanced Overcurrent Starting ProtectionTime Thisrefers to theprotection time thatis successively 5 timeslonger than themaximum working currentset by thecode P4 See...

Page 16: ...atment Fault cleared Faults such as undervoltage overvoltage overcurrent instantaneous terminal open etc have been eliminated Everything turns to normal and now the LED ready lights up indicating the...

Page 17: ...tableabove are themaximum values ofa soft starter Generally ratedcurrent matching themotor that hassame power shouldnot excess therated current values listedin this table If outline sizesdiffer from t...

Page 18: ...uality problem or accident we merely promise to bear the above mentioned responsibilities Ifa user needs more guarantees for liabilities please assure on the insurance company voluntarily Appendix 1 V...

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