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dashes -.- instead of the trip odometer value, it is not
receiving a CCD message for the trip odometer from
the body controller. To check out the CCD lines and
the body controller use the DRB II.
ELAPSED TIME
OTIS receives a bus message containing elapsed
time information. If OTIS displays dashes -:-- instead
of the elapsed time, it is not receiving a CCD mes-
sage for the elapsed time from the body controller. To
check out the CCD lines and the body controller use
the DRB II.
SELF DIAGNOSTIC TEST
(1) With the ignition switch in the OFF position si-
multaneously press the C/T and STEP buttons.
(2) Turn ignition switch ON
(3) OTIS lights all segments on the VFD for 2-4
seconds. Check for segments that are not illumi-
nated.
(4) OTIS displays PASS, the module is ok.
(5) OTIS displays FAIL, replace the module.
(6) OTIS displays CCD, check for an open or a
short in the bus communication wires.
(7) Press the C/T or the STEP button to exit self-
test.
COMPASS DISPLAY DIAGNOSTICS
To display the vehicle direction, OTIS processes in-
formation from a sensor internal to the module. OTIS
is self-calibrating and requires no adjusting. OTIS
displays the label CAL whenever the compass is in
the fast calibration mode.
If all three of the following conditions listed below
occur, the vehicle must be demagnetized.
•
Compass portion of the display is blank
•
Temperature portion of the display is OK
•
The label CAL is illuminated
If demagnetizing the vehicle is needed refer to the
demagnetizing procedure. After demagnetizing, to
calibrate the compass refer to Calibration Procedure
and to set the variance refer to Variance Procedure.
If the compass portion of the display is still blank,
replace OTIS.
DEMAGNETIZING PROCEDURE
Do not attach magnetic devices, such as magnetic
CB antennas to the vehicle roof, as they can cause
the compass to give false readings.
Every vehicle has its own magnetic field. This
magnetic field is created by the various processes a
steel roof goes through when the vehicle is built. A
magnetic field can also be created if the roof is sub-
jected to a magnet, example magnetic C.B. antenna,
magnetic tipped screwdriver, etc. If the roof becomes
magnetized use a demagnetizing Tool 6029 to demag-
netize the roof.
In this demagnetizing procedure you will use the
demagnetizing tool to demagnetize the roof. It is im-
portant that you follow the instructions below ex-
actly.
(1) Be sure the ignition switch is in the OFF posi-
tion before you begin the demagnetizing procedure.
(2) Place an 8 1/2 in. X 11 in. piece of paper
lengthwise on the roof of vehicle directly above com-
pass. The purpose of the paper is to protect the roof
panel from scratches and define the area to be de-
magnetized.
(3) Plug in the demagnetizing tool, keeping it at
least two feet away from the OTIS.
(4) Slowly approach the center of the roof panel at
the windshield with the demagnetizing tool plugged
in.
•
Contact the roof panel with the tip of the tool.
•
Using slow sweeping motions of 1/2 inch between
sweeps
•
Move the tool about four inches either side of the
centerline, and at least 11 inches back from the
windshield.
(5) With the demagnetizing tool still energized,
slowly back away from the roof panel until the tip is
at least two feet from the roof before unplugging the
tool.
(6) Recalibrate compass and set variance.
COMPASS CALIBRATION PROCEDURE
Do not attempt to set the compass calibration near
large metal objects such as other vehicles, large
buildings or bridges. Remove all magnetic devices
from roof panel. This compass is equipped with an
auto-calibration feature which eliminates the need to
manually set compass calibration. For a short time
when the vehicle is new, the compass may appear er-
ratic and the CAL symbol will be lit. After complet-
ing 3 complete 360 degree turns, in an area free of
metal objects and on level ground, the CAL symbol
will turn off and the compass will perform normally.
If at any time the compass should become inaccu-
rate it can be put in auto-calibration mode by using
the following procedure.
(1) Turn key to the ON position.
(2) Press C/T button to select the Compass/Temper-
ature display.
(3) Press and hold RESET button, for about 5 sec-
onds the VAR symbol will light. While continuing to
hold the RESET button, for about 10 seconds the
CAL symbol will light.
(4) Drive the vehicle through 3 complete 360 de-
gree turns, in an area free of metal objects and in no
less than 48 seconds, the compass will be calibrated.
(5) The OTIS will extinguish the CAL label.
(6) Reset compass variance.
The calibration procedure automatically sets the
variance to 8. If you are in an area with a variance
number other than 8 you must reset the variance.
OVERHEAD CONSOLE
8C - 3
Summary of Contents for Concorde 1993
Page 4: ......
Page 7: ...LUBRICATION AND MAINTENANCE SCHEDULES LUBRICATION AND MAINTENANCE 0 3 ...
Page 22: ......
Page 24: ...Fig 1 L H Platform Front Suspension 2 2 SUSPENSION AND DRIVESHAFTS ...
Page 25: ...SUSPENSION STEERING DIAGNOSIS FRONT WHEEL DRIVE SUSPENSION AND DRIVESHAFTS 2 3 ...
Page 27: ...Fig 2 L H Platform Front Suspension SUSPENSION AND DRIVESHAFTS 2 5 ...
Page 44: ...Fig 1 Front Stabilizer Bar And Stabilizer Bar Mounting 2 22 SUSPENSION AND DRIVESHAFTS ...
Page 63: ...SUSPENSION STEERING DIAGNOSIS FRONT WHEEL DRIVE SUSPENSION AND DRIVESHAFTS 2 41 ...
Page 75: ...Fig 1 L H Platform Fully Independent Rear Suspension SUSPENSION AND DRIVESHAFTS 2 53 ...
Page 92: ...SPECIFICATIONS ALIGNMENT SPECIFICATIONS AT CURB HEIGHT 2 70 SUSPENSION AND DRIVESHAFTS ...
Page 94: ......
Page 97: ...Fig 3 Proper Nut Thread Size And Tube Routing ABS Equipped BRAKES 5 3 ...
Page 105: ...BRAKE SYSTEM DIAGNOSTICS BRAKES 5 11 ...
Page 106: ...BRAKE SYSTEM DIAGNOSTICS 5 12 BRAKES ...
Page 107: ...BRAKE SYSTEM DIAGNOSTICS BRAKE SYSTEM DIAGNOSTICS BRAKES 5 13 ...
Page 145: ...FIG 2 PARKING BRAKE CABLE ROUTING BRAKES 5 51 ...
Page 198: ...BRAKE ACTUATION SYSTEM TIGHTENING REFERENCE 5 104 ANTI LOCK BRAKE SYSTEM ...
Page 200: ...COOLING SYSTEM DIAGNOSIS 7 2 COOLING SYSTEM ...
Page 201: ...COOLING SYSTEM DIAGNOSIS COOLING SYSTEM 7 3 ...
Page 202: ...COOLING SYSTEM DIAGNOSIS 7 4 COOLING SYSTEM ...
Page 203: ...COOLING SYSTEM DIAGNOSIS COOLING SYSTEM 7 5 ...
Page 204: ...COOLING SYSTEM DIAGNOSIS 7 6 COOLING SYSTEM ...
Page 205: ...COOLING SYSTEM DIAGNOSIS COOLING SYSTEM 7 7 ...
Page 220: ...SPECIFICATIONS TORQUE COOLING SYSTEM CAPACITY 7 22 COOLING SYSTEM ...
Page 225: ...Fig 7 Battery Diagnostics BATTERY STARTING CHARGING SYSTEMS DIAGNOSTICS 8A 5 ...
Page 236: ...Fig 14 Starter Relay Tests 8A 16 BATTERY STARTING CHARGING SYSTEMS DIAGNOSTICS ...
Page 239: ...Fig 1 Charging Diagnostics BATTERY STARTING CHARGING SYSTEMS DIAGNOSTICS 8A 19 ...
Page 242: ...Fig 6 Generator Fault Codes 8A 22 BATTERY STARTING CHARGING SYSTEMS DIAGNOSTICS ...
Page 243: ...Fig 7 Check For Inadequate Low Charging BATTERY STARTING CHARGING SYSTEMS DIAGNOSTICS 8A 23 ...
Page 244: ...Fig 8 Check For Overcharging 8A 24 BATTERY STARTING CHARGING SYSTEMS DIAGNOSTICS ...
Page 258: ......
Page 282: ......
Page 291: ...Fig 25 Instrument Panel Breakdown INSTRUMENT PANEL AND GAUGES 8E 9 ...
Page 292: ...Fig 26 Instrument Panel Breakdown 207 8E 10 INSTRUMENT PANEL AND GAUGES ...
Page 296: ......
Page 298: ...Fig 1 Radio Diagnosis 8F 2 AUDIO SYSTEM ...
Page 299: ...Fig 2 Radio Connector Circuits AUDIO SYSTEM 8F 3 ...
Page 306: ......
Page 308: ...Fig 2 Horn Diagnosis 8G 2 HORNS ...
Page 310: ......
Page 313: ...Fig 4 System Diagnosis SPEED CONTROL SYSTEM 8H 3 ...
Page 314: ...Fig 5 System Diagnosis Continued 8H 4 SPEED CONTROL SYSTEM ...
Page 320: ......
Page 324: ......
Page 327: ...Fig 5 Wiper Motor Runs Diagnosis WINDSHIELD WIPER AND WASHER SYSTEMS 8K 3 ...
Page 328: ...Fig 6 Wiper Motor Will Not Run Diagnosis 8K 4 WINDSHIELD WIPER AND WASHER SYSTEMS ...
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Page 382: ......
Page 388: ...ENGINE DIAGNOSIS PERFORMANCE ENGINE 9 5 ...
Page 389: ...ENGINE DIAGNOSIS MECHANICAL 9 6 ENGINE ...
Page 416: ...ENGINE SPECIFICATIONS 3 3L ENGINE 9 33 ...
Page 417: ...ENGINE SPECIFICATIONS CONT 9 34 3 3L ENGINE ...
Page 418: ...ENGINE SPECIFICATIONS CONT 3 3L ENGINE 9 35 ...
Page 419: ...ENGINE SPECIFICATIONS CONT 9 36 3 3L ENGINE ...
Page 420: ...TORQUE 3 3L ENGINE 9 37 ...
Page 450: ...ENGINE SPECIFICATIONS 3 5L ENGINE 9 67 ...
Page 451: ...ENGINE SPECIFICATIONS CONT 9 68 3 5L ENGINE ...
Page 452: ...ENGINE SPECIFICATIONS CONT TORQUE 3 5L ENGINE 9 69 ...
Page 453: ......
Page 456: ...EXHAUST SYSTEM DIAGNOSIS EXHAUST SYSTEM AND INTAKE MANIFOLD 11 3 ...
Page 467: ......
Page 470: ...EXHAUST SYSTEM DIAGNOSIS EXHAUST SYSTEM AND INTAKE MANIFOLD 11 3 ...
Page 481: ......
Page 485: ...Fig 6 Engine Compartment Side View 13 4 FRAME AND BUMPERS ...
Page 486: ...Fig 7 Forward Frame Section and Engine Cradle FRAME AND BUMPERS 13 5 ...
Page 487: ...Fig 8 Rear Frame Section 13 6 FRAME AND BUMPERS ...
Page 491: ...Fig 6 Engine Compartment Side View 13 4 FRAME AND BUMPERS ...
Page 492: ...Fig 7 Forward Frame Section and Engine Cradle FRAME AND BUMPERS 13 5 ...
Page 493: ...Fig 8 Rear Frame Section 13 6 FRAME AND BUMPERS ...
Page 507: ...Fig 37 Chassis Fuel Tubes 14 14 FUEL SYSTEMS ...
Page 534: ...3 3L FUEL INJECTOR DIAGNOSIS FUEL SYSTEMS 14 41 ...
Page 535: ...3 5L FUEL INJECTOR DIAGNOSIS 14 42 FUEL SYSTEMS ...
Page 544: ...POWERTRAIN CONTROL MODULE 60 WAY CONNECTOR FUEL SYSTEMS 14 51 ...
Page 545: ...DIAGNOSTIC TROUBLE CODE DESCRIPTION 14 52 FUEL SYSTEMS ...
Page 546: ...DIAGNOSTIC TROUBLE CODE DESCRIPTION CONTINUED FUEL SYSTEMS 14 53 ...
Page 547: ...DIAGNOSTIC TROUBLE CODE DESCRIPTION CONTINUED 14 54 FUEL SYSTEMS ...
Page 567: ...STEERING COMPONENTS SERVICE DIAGNOSIS POWER STEERING SERVICE DIAGNOSIS 19 2 STEERING ...
Page 568: ...POWER STEERING SERVICE DIAGNOSIS STEERING 19 3 ...
Page 569: ...POWER STEERING SERVICE DIAGNOSIS 19 4 STEERING ...
Page 570: ...POWER STEERING SERVICE DIAGNOSIS STEERING 19 5 ...
Page 571: ...POWER STEERING SERVICE DIAGNOSIS 19 6 STEERING ...
Page 572: ...POWER STEERING SERVICE DIAGNOSIS STEERING 19 7 ...
Page 591: ...Fig 1 L H Platform Saginaw Tilt Steering Column 19 26 STEERING ...
Page 604: ...DIAGNOSIS GUIDE VEHICLE WILL NOT MOVE TRANSAXLE 21 5 ...
Page 605: ...DIAGNOSIS GUIDE FLUID LEAKS 21 6 TRANSAXLE ...
Page 606: ...DIAGNOSTIC TROUBLE CODE CHART A TRANSAXLE 21 7 ...
Page 607: ...DIAGNOSIS CHART B 21 8 TRANSAXLE ...
Page 682: ...DIAGNOSTIC TROUBLE CODE 11 DIAGNOSTIC TROUBLE CODE 12 TRANSAXLE 21 83 ...
Page 683: ...DIAGNOSTIC TROUBLE CODE 13 DIAGNOSTIC TROUBLE CODE 14 21 84 TRANSAXLE ...
Page 684: ...DIAGNOSTIC TROUBLE CODE 15 DIAGNOSTIC TROUBLE CODE 16 TRANSAXLE 21 85 ...
Page 685: ...DIAGNOSTIC TROUBLE CODE 17 DIAGNOSTIC TROUBLE CODE 18 21 86 TRANSAXLE ...
Page 686: ...DIAGNOSTIC TROUBLE CODE 19 DIAGNOSTIC TROUBLE CODE 20 TRANSAXLE 21 87 ...
Page 687: ...DIAGNOSTIC TROUBLE CODE 21 27 21 88 TRANSAXLE ...
Page 689: ...DIAGNOSTIC TROUBLE CODE 29 DIAGNOSTIC TROUBLE CODE 31 32 21 90 TRANSAXLE ...
Page 690: ...DIAGNOSTIC TROUBLE CODE 36 DIAGNOSTIC TROUBLE CODE 37 TRANSAXLE 21 91 ...
Page 691: ...DIAGNOSTIC TROUBLE CODE 38 21 92 TRANSAXLE ...
Page 692: ...DIAGNOSTIC TROUBLE CODE 41 44 TRANSAXLE 21 93 ...
Page 693: ...DIAGNOSTIC TROUBLE CODE 45 DIAGNOSTIC TROUBLE CODE 46 21 94 TRANSAXLE ...
Page 695: ...DIAGNOSTIC TROUBLE CODE 50 58 21 96 TRANSAXLE ...
Page 696: ...DIAGNOSTIC TROUBLE CODE 60 62 TRANSAXLE 21 97 ...
Page 697: ...42LE HYDRAULIC SCHEMATICS 21 98 TRANSAXLE ...
Page 698: ... TRANSAXLE 21 99 ...
Page 699: ...21 100 TRANSAXLE ...
Page 700: ...TRANSAXLE 21 101 ...
Page 701: ...21 102 TRANSAXLE ...
Page 702: ...TRANSAXLE 21 103 ...
Page 703: ...21 104 TRANSAXLE ...
Page 704: ...TRANSAXLE 21 105 ...
Page 705: ...21 106 TRANSAXLE ...
Page 706: ...TRANSAXLE 21 107 ...
Page 707: ...21 108 TRANSAXLE ...
Page 708: ...TRANSAXLE 21 109 ...
Page 709: ...21 110 TRANSAXLE ...
Page 710: ...42LE SPECIFICATIONS 42LE FOUR SPEED AUTOMATIC TRANSAXLE TRANSAXLE 21 111 ...
Page 712: ...MASTER SHIM CHART TRANSAXLE 21 113 ...
Page 713: ......
Page 717: ...Fig 4 Tire Wear Patterns 22 4 WHEELS TIRES ...
Page 718: ...LEAD CORRECTION CHART WHEELS TIRES 22 5 ...
Page 765: ...Fig 5 Charge Determination Graph 24 6 HEATING AND AIR CONDITIONING ...
Page 781: ...DRB II SCAN TOOL FLOW CHART MANUAL ATC 24 22 HEATING AND AIR CONDITIONING ...
Page 782: ...DRB II SCAN TOOL MENU BODY SECTION CLIMATE CONTROL ITEMS HEATING AND AIR CONDITIONING 24 23 ...
Page 783: ...DRB II SCAN TOOL FLOW CHART SYSTEM TESTS 24 24 HEATING AND AIR CONDITIONING ...
Page 786: ...ENGINE VACUUM SCHEMATIC 3 3L ENGINE EMISSION CONTROL SYSTEMS 25 3 ...
Page 787: ...ENGINE VACUUM SCHEMATIC 2 5L ENGINE 25 4 EMISSION CONTROL SYSTEMS ...
Page 796: ...EGR DIAGNOSIS CHART 3 3L ENGINE EMISSION CONTROL SYSTEMS 25 13 ...
Page 804: ...CONVERSION TABLES INTRODUCTION 5 ...
Page 805: ...CONVERSION TABLES INTERNATIONAL CONTROL AND DISPLAY SYMBOLS 6 INTRODUCTION ...
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