Page 63
•
Remove drive insert bearing from inside of dropout. Bearing is a
slip fit so only light pressure from screw driver is required to
remove.
•
Tap down on pinion gear with plastic face hammer. After pinion is
removed, slide the bottom bearing out of dropout bore. If bearing
stays on pinion shaft, remove by hand or with split bearing puller.
Note: lower pinion bearing is angular contact so if pressure is
applied in the wrong direction it may come apart. If bearing comes
apart, it must be replaced.
•
Remove top driveshaft seal from dropout using small flat blade
screwdriver. Be careful not to scratch inner bore.
•
Remove top pinion bearings from upper bore by tapping them
lightly tapping from inside the dropout with non-marring punch.
•
Pry axle o-ring from dropout using small pick.
Dropout Service
Summary of Contents for AWD 450DS
Page 2: ......
Page 34: ...Page 33 Maintenance ...
Page 35: ...Page 34 AWD Service Section AWD Service ...
Page 37: ...Page 36 AWD Detail Illustration ...
Page 42: ...Page 41 Cover and Chain Removal ...
Page 43: ...Page 42 Cover and Chain Removal ...
Page 53: ...Page 52 Front Wheel Service ...
Page 62: ...Page 61 Dropout Service ...
Page 71: ...Page 70 Fork Spline Bearing Service ...
Page 80: ...Page 79 Triple Clamp Service ...
Page 81: ...Page 80 Triple Clamp Service ...
Page 104: ...Page 103 Gear Box Service ...
Page 110: ...Page 109 Clutch Service Clutch Service ...
Page 117: ...Page 116 Warranty ...
Page 118: ......