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Your 

ChlorKing® 

system will include an installation kit comprising of the 

following items: 

Description 

Qty 

Strainer clear bowl with 20 mesh 

PVC ball valve Sch. 40 

PVC male adaptor Sch. 40 

PVC nipple SCH 80 

PVC bushing Threaded 

PVC union S EPDM w/o 
O-ring Sch. 80 threaded 

Akenstrut clamps 

Polypropylene valve, speed fit 

Elbow street 90, SCH 80 

Salt test strips 

 

Additionally you will need the following items, not included, to complete 
the installation: 

 

 

Polypropylene tubing

 

 

Flex PVC tubing

 

 

Wall anchors

 

 

Disconnect box, fuse box, conduit, wiring and related material to supply 220v to systems 
(220v systems only)

 

 

The following tools will be required to complete the installation: 

 

Power Tools 

Drill Bits 

 

Drill 

Hole saw 

Hammer Drill 

Paddle bit 
Steel bit drill set 
Mason bit 

 

Hand Tools 

Taps 

 

Set of sockets 

2.5cm 

Hammer 

0.9cm 

Screw Drivers – Flat & Phillips 
Wire Strippers 
PVC Cutters 

Hand Tools cont.. 

24” Level 

Tape Measure 

Slip joint pliers 

Teflon Tape 

Crescent wrench 

Allen Wrenches 
True RMS Clamp Meter 
Wire Cutters 

TOOLS AND PARTS REQUIRED FOR INSTALLATION 

Summary of Contents for CHLOR-2.0

Page 1: ...ne must be maintained KEEP OUT OF REACH OF CHILDREN READ THE LABEL AND OPERATING MANUAL BEFORE USING REGISTRATION NO 29541 PEST CONTROL PRODUCT ACT WARNING Operating the ChlorKing Saline Chlorination System Model CHLOR 2 0 without water flow through the cell can cause a buildup of flammable gases which can result in FIRE OR EXPLOSION WARNING Do not use this device with bromide products NOTE TO USE...

Page 2: ...USER S GUIDE MODEL MINI 2 0 ...

Page 3: ...R BEFORE INSTALLATION 8 9 SALT CHART FOR CORRECT MAINTENANCE 10 TOOLS AND PARTS REQUIRED FOR INSTALLATION 11 INSTALLING YOUR SYSTEM PLUMBING 12 13 ELECTRICAL 14 SPECIFICATIONS AND FUSE SIZING 15 STARTING THE SYSTEM 15 GENERAL OPERATION 16 MAINTENANCE AND CLEANING 17 TABLE OF CONTENTS ...

Page 4: ... maintained KEEP OUT OF REACH OF CHILDREN READ THE LABEL AND OPERATING MANUAL BEFORE USING REGISTRATION NO 29541 PEST CONTROL PRODUCT ACT WARNING Operating the ChlorKing Saline Chlorination System Model MINI 2 0 without water flow through the cell can cause a buildup of flammable gases which can result in FIRE OR EXPLOSION WARNING Do not use this device with bromide products NOTE TO USER This pest...

Page 5: ...ain in detail the operation of your new system as well as water chemistry guides warranty information and much more If at any time you need additional information on your system please feel free to contact us Titanium Electrode Replacement Electrode for the ChlorKing Saline Chlorination System Model MINI 2 0 REGISTRATION NO 29541 PEST CONTROL PRODUCTS ACT This electrode must only be used on this m...

Page 6: ...ctrodes will not be honored if the system is operated in water temperatures lower than 15 degrees C ChlorKing warranties of the titanium electrodes will not be honored if the system is operated in water where the salt concentration is lower than 3000 ppm During the warranty period the customer shall return the defective component freight prepaid accompanied by the original invoice or proof of purc...

Page 7: ...are off All boxes on your ChlorKing system contain high voltage components Never open any box while power is on WARNING Heavy pool and or spa usage and higher temperatures may require higher chlorine output to maintain proper free available chlorine residuals If additional chlorine is required due to heavy bather loads use granularor liquid chlorine Sodium Hypochlorite to maintain appropriate chlo...

Page 8: ... destruction by sunlight by addition of stabilizer cyanuric acid NOTE FOR USE ON SPAS For proper sanitation spas must be completely drained periodically The number of days between COMPLETE DRAINAGE is equal to the volume of spa water in litres divided by 10 times the maximum number of daily spa users Refill spa with water and repeat DIRECTIONS FOR USE of the device HEALTH AND HYPERTHERMIA WARNINGS...

Page 9: ...t never leave large amounts of salt on the surface of the pool as this may cause damage to the pool surface When you add the initial load of salt you will need to add additional chlorine as the salt will cause a chlorine demand Your pool water should be balanced in the following range before turning your ChlorKing system on Water balance parameters Swimming pool Spa Free available chlorine 1 0 3 0...

Page 10: ...re frequent calibration to ensure accurate readings failure to calibrate the equipment will result in inaccurate readings How to Calculate volume of a pool For a rectangular shaped pool Length ft x Width ft x Average Depth ft x 7 5 x 3 8 Litres of water For an oval and round shaped pool Average length ft x Average Width ft x Average Depth ft x 5 9 x 3 8 Litres of water ...

Page 11: ...00 360 420 480 540 600 4000 10 100 200 300 400 500 600 700 800 900 1000 3800 12 120 240 360 480 600 720 840 960 1080 1200 3500 15 150 300 450 600 750 900 1050 1200 1350 1500 3200 18 180 360 540 720 900 1080 1260 1440 1620 1800 3000 20 200 400 600 800 1000 1200 1400 1600 1800 2000 2700 23 230 460 690 920 1150 1380 1610 1840 2070 2300 2500 25 250 500 750 1000 1250 1500 1750 2000 2250 2500 0 Initial ...

Page 12: ...ncluded to complete the installation Polypropylene tubing Flex PVC tubing Wall anchors Disconnect box fuse box conduit wiring and related material to supply 220v to systems 220v systems only The following tools will be required to complete the installation Power Tools Drill Bits Drill Hole saw Hammer Drill Paddle bit Steel bit drill set Mason bit Hand Tools Taps Set of sockets 2 5cm Hammer 0 9cm S...

Page 13: ...ely reducing flow to the point that the flow switch de activates the system 3 If you elect to use the bypass plumbing method 2 you will need to purchase a butterfly valve based on the size of the pipe you are using This can sometimes be cost prohibitive but the upside of this plumbing method is that you are sending filtered water through the cell which reduces the frequency of needing to clean the...

Page 14: ...EEDS THE CONTROLLER PROBES COULD BE CONNECTED TO THE RECTIFIER NOTES THE RECTIFIER COOLING LINES MUST BE CONNECTED FROM THE SUCTION SIDE OF THE PUMP AND AFTER THE FILTER ALWAYS USE FILTERED WATER ALTERNATIVELY IF THERE IS A CONTROLLER PRESENT THE OUTLET LINE THAT FEEDS THE CONTROLLER PROBES COULD BE CONNECTED TO THE RECTIFIER ChlorKing power supply ChlorKing cell PRESSURE DROP PLUMBING METHOD 1 BY...

Page 15: ...cord labeled ORP must be plugged into a controller or a 120voutlet Your ChlorKing system must be wired to the main pump power supply so that if the pump is shut down the power to your ChlorKing system is lost MODEL MAX PRIMARY AC AMPS SYSTEM INPUT VOLTAGE BREAKER REQUIRED MINI 2 0 3 7 110 120v 20amp Fuse sizing Model Fuse size and type 10amp dual element slow blow RK5 fuse ELECTRICAL SPECIFICATION...

Page 16: ...ning your system manually you will need to find the point at which you keep a satisfactory level of chlorine in the water It may take several days to find this point If your ChlorKing system is linked to an automatic controller remember that it will only work when the controller is in feed mode It is also a good idea to make sure that your controller is not set in proportional band mode instead tr...

Page 17: ... notice the amperage needle of the gauge on box 3 increases or decreases Higher amperage higher chlorine production Normal operating amps and volts for this model device are MINI 2 0 10 amps 15v Water flow through the ChlorKing cell is critical Whether you plumbed your system in using the pressure drop or bypass method pleaseensure that you have at least 75 Lpm through the cell to achieve the rate...

Page 18: ...p on the plates especially at the top of the cell This buildup needs to be cleaned by removing the cell from the housing and soaking it in a dilute muriatic solution 1 5 for about 10 15 minutes Reverse polarity systems will need to be cleaned every 3 6 months Warranty s will not be honored if it is determined that the cell has not been cleaned regularly Muriatic acid is corrosive please follow saf...

Page 19: ...formation This service and this information do not replace the official hard copy label The PMRA does not provide any guarantee or assurance that the information obtained through this service is accurate current or correct and is therefore not liable for any loss resulting directly or indirectly from reliance upon this service ...

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