CHIEF Multi-Spot M22AL Operating Manual Download Page 7 | Manualshive

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Correct connection

Incorrect connection

Earth

(Ground)

Earth

(Ground)

Earth

(Ground)

Earth

(Ground)

Earth

(Ground)

*Cable must contact the base metal directly and contact two earth (ground) cables.

*The earth (ground) cable must be connected diagonally on the base metal (Refer to the diagram below).

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Summary of Contents for Multi-Spot M22AL

Page 1: ...EL900016 January 2014 by Vehicle Service Group All rights reserved CO8904 Rev 1 31 14 Operating Manual Multi Spot M22AL CD Stud Welding Machine ...

Page 2: ...angerous situations may arise it is therefore essential to pay the utmost attention to the chapter entitled SAFETY PRECAUTIONS This manual must be kept carefully in a place familiar to everyone using the machine It must be consulted whenever doubts arise and be kept for the entire life span of the machine it will also be used for ordering replacement parts NOTE Only use original replacement parts ...

Page 3: ...3 BEFORE STARTING THE EQUIPMENT READ THE CONTENTS OF THIS MANUAL 1 Mechanical Electrical Illustration Of Working Principle data Electrical Data ...

Page 4: ...4 Illustration Of Working Principle ...

Page 5: ...lamp 6 Stud welding may cause welding arcs and metal spatter protect yourself with appropriate safety protection and goggles 7 Make sure there are no flammable materials in the work area 8 The machine must use the required stud screws 9 Pleases contact the manufacturer for the following situations mechanical failure reducing or increasing the torch cable length exchanging the standard equipment 2 ...

Page 6: ...diameter of screw clamp and stud screws are incompatible or screw clamp is worn 4 The base metal is dirty rusty painted or other issues interfering with electricity conductibility 5 The torch is not suitable for the base metal or stud screws 6 The stud screws and the base metal are not creating acceptable connections Note the stud screw should contact the base metal perpendicularly 7 The stud weld...

Page 7: ...n Earth Ground Earth Ground Earth Ground Earth Ground Earth Ground Cable must contact the base metal directly and contact two earth ground cables The earth ground cable must be connected diagonally on the base metal Refer to the diagram below ...

Page 8: ... earth ground cable to STUD EARTH GROUND socket and turn right for secure connection 2 The input cable and control cable connectors use screws to secure connections 3 The earth ground cables must be clamped to the base metal 4 All cables should be kept straight If the cables are twisted it will interfere with stud welding 2 Negative connection apply to zinc coated steel steel plate plate brass and...

Page 9: ...d LED will light A1 Connection indicator When the torch and earth ground cables have a good connection the yellow LED will light B Output voltage meter C Output voltage adjustment for stud welding D STUD torch connector E SPOT earth ground connector F Control cable connector A A1 B C D E F ...

Page 10: ...ews Stud screw Change voltage V Welding torch pressure kgf M3 S 40 4 5 5 5 M3 F 55 4 5 5 5 M4 S 50 4 5 5 5 M4 F 63 4 5 5 5 M5 S 60 4 5 5 5 M5 F 105 4 5 5 5 M6 S 100 4 5 5 5 M6 F 120 4 5 5 5 M8 S 160 4 5 5 5 M8 F 170 4 5 5 5 Charge voltage for aluminum Stud screw Change voltage V M3 S 50 M3 F 60 M4 S 60 M4 F 80 M5 S 75 M5 F 100 M6 S 120 M6 F 140 Weld torch pressure Adjust pressure to minumum and te...

Page 11: ...t compatible to the stud screw the stud screw and clamp can easily be damaged 1 Positioning the torch stud screw clamps 1 Use a socket wrench to loosen the locking screw on the clamp 2 Pull out the screw clamp and restraint lever post 3 Insert the screw clamp and restraint lever post on the torch head until it rests all the way down in the chuck Make sure the diameter of the clamp is correct and t...

Page 12: ... meter display is 0 0 Note If the fan is not running after turning on the power switch check the 15A fuse 7 According to the stud welding adjustment standards Page 10 adjust a suitable charge voltage for the stud screw Turn right on the charge adjustment to set the charge voltage Watch the digital meter to confirm Once the charge voltage is determined the machine will charge according to the setti...

Page 13: ... turn off the power switch and then turn on again Then adjust to the desirable voltage 2 11 Selecting stud screws Metal soft steel stainless steel aluminum titanium Ti brass copper 1 Model F S TP Total Length Total Length Thread Diameter Screw Diameter Total Length 2 Dimension outside thread thread diameter total length internal thread screw diameter total length thread diameter 3 Trouble shooting...

Page 14: ...14 Notes ...

Page 15: ...15 Notes ...

Page 16: ... Industrial Dr Madison IN 47250 Phone 800 445 9262 Fax 866 275 0173 www chiefautomotive com Vehicle Service Group reserves the right to alter product specifications and or package components without notice ...

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