01/2008
Page 4
Chicago Pneumatic Compressors
62 305 454 65
CONTENTS
Space requirement and installation diagram : QRS 20-25-30 / CPVS 20-25-30 ............................................................................... 5
Section 1 - Description .................................................................................................................................................................................. 6
A - General .......................................................................................................................................................................................... 6
B - Respect of the environment and prevention of pollution ............................................................................................................. 6
C - Standard equipment ...................................................................................................................................................................... 6
D - Definition of the pictograms ........................................................................................................................................................ 7
E - Electronic board ............................................................................................................................................................................ 7
Section 2 - Installation ................................................................................................................................................................................... 8
A - Handling ....................................................................................................................................................................................... 8
B - Room ............................................................................................................................................................................................ 8
C - Assembly ....................................................................................................................................................................................... 8
D - Air discharge piping ..................................................................................................................................................................... 8
E - Electric cabling ............................................................................................................................................................................. 8
Section 3 - Initial setup .................................................................................................................................................................................. 9
A - Preparation for start-up ................................................................................................................................................................. 9
B - First start-up ................................................................................................................................................................................. 9
C - Delivery pressure adjustment ....................................................................................................................................................... 9
D - Adjustment for in parallel operation with other compressors ...................................................................................................... 9
E - Safety ............................................................................................................................................................................................ 9
Section 4 - Operation ................................................................................................................................................................................... 10
A - Air and oil circuits ...................................................................................................................................................................... 10
B - Control principles ....................................................................................................................................................................... 11
C - ES 3000 Controller ..................................................................................................................................................................... 12
D - Rotation direction indicator - Phase controller .......................................................................................................................... 15
E - Special oils .................................................................................................................................................................................. 15
Section 5 - Specific information for CPVS 20-25-30 ................................................................................................................................ 16
A - Description ................................................................................................................................................................................. 16
B - Safety .......................................................................................................................................................................................... 16
C - Installation .................................................................................................................................................................................. 16
D - Commissioning ........................................................................................................................................................................... 17
E - Operating incidents ..................................................................................................................................................................... 19
Section 6 - Maintenance .............................................................................................................................................................................. 20
A - Oil level and change ................................................................................................................................................................... 21
B - Air filter ...................................................................................................................................................................................... 21
C - Turbine ........................................................................................................................................................................................ 21
D - Oil and air cooler ........................................................................................................................................................................ 21
E - Oil separator cartridge ................................................................................................................................................................ 22
F - Oil return pipe ............................................................................................................................................................................. 22
G - Draining condensation water ...................................................................................................................................................... 22
H - Temperature safety tests ............................................................................................................................................................. 22
I - Refastening electric connections ................................................................................................................................................ 22
J - Decommissioning the compressor at the end of its useful life ................................................................................................... 22
K - Belt tensioning ............................................................................................................................................................................ 23
L - Belt removal ............................................................................................................................................................................... 24
Section 7 - Operating incidents .................................................................................................................................................................. 25
A - Main incidents ............................................................................................................................................................................ 25
