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7.

Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tool’s operation.  If damaged, have
the tool serviced before using.
  Many accidents are caused by poorly main-
tained tools.

8.

Use only accessories that are recommended by the manufacturer for your
model.  
Accessories that may be suitable for one tool may become hazardous
when used on another tool.

SERVICE

1.

Tool service must be performed only by qualified repair personnel.  Service
or maintenance performed by unqualified personnel could result in a risk of injury.

2.

When servicing a tool, use only identical replacement parts.  Follow
instructions in the 

“Inspection, Maintenance, And Cleaning” section of this

manual.  Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.

SPECIFIC SAFETY RULES

1.

Hold tool by insulated gripping surfaces when performing an operation
where the cutting tool may contact hidden wiring or its own cord.  
Contact
with a “live” wire will make exposed metal parts of the tool “live” and shock the
operator.

2.

Maintain a safe working environment.  Keep the work area well lit.  Make sure
there is adequate surrounding workspace.  Always keep the work area free of
obstructions, grease, oil, trash, and other debris.  Do not use the Jigsaw in areas
near flammable chemicals, dusts, and vapors.  Do not use this product in a damp
or wet location.

3.

Maintain labels and nameplates on the Jigsaw.  These carry important infor-
mation.  If unreadable or missing, contact Harbor Freight Tools for a replacement.

4.

When using the Jigsaw, always maintain a firm grip on the tool with both
hands.

5.

Do not use the Jigsaw if it has been dropped, damaged, left outdoors, or
immersed in liquid.

6.

To avoid electrical shock, do not pull or carry the Jigsaw by its Power Cord
or pull the Power Cord around sharp corners or edges.  
Do not unplug the
Jigsaw by pulling on the Power Cord.  Keep the Power Cord away from heated
surfaces.

7.

To avoid electrical shock, do not handle the Power Cord Plug or the Jigsaw
with wet hands.

SKU 92772          For technical questions, please call 1-800-444-3353

        PAGE 5

Summary of Contents for 92772

Page 1: ... Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor FreightTools For technical questions please call 1 800 444 3353 TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE ...

Page 2: ...n the presence of flammable liquids gases or dust Power tools create sparks SKU 92772 For technical questions please call 1 800 444 3353 PAGE 2 UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 16 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible Item Descripti...

Page 3: ...way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system 3 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 4 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock ...

Page 4: ... Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control 2 Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 3 Do not use the power tool if the Power Switch doe...

Page 5: ...act hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator 2 Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use the Jigsaw in areas near flammable chemicals dusts and vapors D...

Page 6: ...g an uncontrolled Saw to lift up and out of the workpiece toward the operator When the Saw Blade is pinched or bound tightly by the kerf closing down the Saw Blade stalls and the Motor reaction drives the tool rapidly toward the operator If the Saw Blade becomes twisted or misaligned in the cut the teeth at the front edge of the Saw Blade can dig into the top surface of the workpiece causing the S...

Page 7: ...while cutting Allow the Saw Blade to completely cool before touching 18 Allow the Saw Blade to stroke at full speed before feeding it into the workpiece Do not force the Saw Blade into the workpiece when cutting Apply moderate pressure allowing the Saw Blade to cut without being forced When turning off the Saw allow the Saw Blade to stop on its own Do not press against the Saw Blade to stop it 19 ...

Page 8: ...ther construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type ...

Page 9: ...53 PAGE 9 DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS 1 Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure B 2 Double insulated tools may be used in either o...

Page 10: ...4 3353 PAGE 10 RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT NAMEPLATE AMPERES At Full Load EXTENSION CORD LENGTH 25 FEET 50 FEET 75 FEET 100 FEET 150 FEET 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 16 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 Based on limiting the line voltage drop to five volts at 150 of the rated amperes FI...

Page 11: ...ke rate should be set depending upon the material being cut See Figure D next page 2 Trigger 21 The variable speed Trigger is operated manually simply by squeezing the Trigger to turn on the Jigsaw and releasing pressure on the Trigger to turn off the Jigsaw See Figure D 3 Trigger Lock 61 The Jigsaw is equipped with a Trigger Lock mechanism To operate the tool for extended periods of time squeeze ...

Page 12: ... designed to aid alignment of the Saw Blade with the cutting line To oper ate push the Laser Switch to its ON or OFF positions See Figure D ASSEMBLY AND OPERATING INSTRUCTIONS To Install A Saw Blade 1 WARNING Prior to performing any assembly and or adjustment proce dures make sure the Power Cord 43 of the Jigsaw is unplugged from its electrical outlet ...

Page 13: ...ee Figure E To Install Batteries For The Laser Guide 1 Remove the Battery Compartment Lid 57 on the front of the Jigsaw to expose the Battery Compartment Install two AAA size Batteries not included in the Compartment making sure to match the polarity of contacts as indicated in the Compartment Then reattach the Battery Compartment Lid See Figure F next page To Adjust The Bevel Of Cut 1 The Base Pl...

Page 14: ...ise or clamps not included 2 Make sure the Trigger 21 of the Jigsaw is in its OFF position If necessary make adjustments to the Speed Control Dial 20 and Cutting Mode Selector 46 Also if necessary adjust the Base Plate 41 for the desired bevel of cut 3 Then plug the Power Cord 43 into the nearest 120 volt grounded electrical outlet See Figures D and G FIGURE F OPEN BATTERY COMPARTMENT LID 57 ...

Page 15: ...e 59 60 stops completely Turn the Laser Switch 4 to its OFF position Then remove the Jigsaw from the workpiece 10 Make sure to store the Jigsaw and its accessories in a dry clean location out of reach of children and other unauthorized people INSPECTION MAINTENANCE AND CLEANING 1 WARNING Always turn the Trigger 21 to its OFF position and unplug the Power Cord 43 from its electrical outlet before p...

Page 16: ...PARTS LIST Part Description Part Description 1 Left Half Housing 32 Axle Bearing 2 Slip Gutter 33 Washer Board 6 3 Roller 34 Slide Mass 4 Laser Switch 35 Support 5 Shell 36 Washer Board 5 6 Screw ST4 2 x 19 37 Slide Rod 7 Screw ST4 2 x 37 38 Blade Guide Assembly 8 Name Plate 39 Blade Clamp 9 Blade Guard 40 Washer Board 10 Ring Dowel 41 Base Plate 11 Ring 42 Screw ST4 2 x 16 12 Washer Board 4 43 Po...

Page 17: ...ons please call 1 800 444 3353 PAGE 17 NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts 59 4 x 10TPI Saw Blades not shown 60 3 1 4 x 25 TPI Saw Blade not shown 61 Trigger Lock not shown ...

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