Chicago Electric 92386 Assembly And Operation Instructions Manual Download | Manualshive

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SKU 92386

for technical questions, please call 1-800-444-3353.

Page 24

pArTS lIST cONT.

reV 04/06

part

Description

63

Foot Pad

64

Stand II

65

45° Angle Cutting Guide

66

Pipe

67

Water Tray

68

Pump Fixture

69

Drain Plug

70

Wrench

71

Wrench

72

Nut

73

Washer

74

Spring Washer

75

Washer

76

Washer

77

Bolt

78

Bolt

79

Bolt

80

Bolt

81

Bolt

82

Bolt

83

Bolt

84

Square Bolt

85

Lock Washer

86

Screw

87

Counter Bolt

88

Washer

89

Spring Washer

90

Bolt

91

Bolt

92

Bolt

93

Nut

94

Washer

95

Spring Washer

part

Description

96

Bolt

97

Bolt

98

Bolt

99

Bolt

100

Bolt

101

Washer

102

Washer

103

Flat Nut

104

Lock Nut

105

Bolt

106

Nut

107

Lock Nut

108

Washer

109

Bolt

110

Control Box Seal

111

Motor Bracket

112

Handle Shell

113

Handle Pad I

114

Handle Pad II

115

Pump Connector

116

O - Ring

117

Pump Cable

118

Pump Plug Cover

119

Knob

120

Bolt

121

Washer

122

Wheel Fixture

123

Lock Nut

124

Bolt

125

Washer

126

Wheel

127

Lock Nut

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Summary of Contents for 92386

Page 1: ...t our website at http www harborfreight com To prevent serious injury read and understand all warnings and instructions before use Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please c...

Page 2: ... Harbor Freight Tools at the number shown on the cover of this manual as soon as possible IMPORTANT SAFETY INSTRUCTIONS E105017 REV 08 05 REV 12 06 Electrical Requirements 120 V 60 Hz 3550 RPM 1 5 HP Single Phase 3 Prong Power Cord Plug Power Cord Length 9 Ft Coolant Pump Type Submersible Fountain Pump w Flow Adjustment 246 GPH Capacity Required Blade Size Style 7 Diameter Continuous Rim Diamond B...

Page 3: ...urfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the Power Cord Never use the Power Cord to pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts ...

Page 4: ...rect tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the...

Page 5: ...fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools With Three Prong Plugs Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the u...

Page 6: ...aller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Figure B When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Figure B If you are using one extension cord for more than one tool add the nameplate am peres and...

Page 7: ... 150 Feet 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 18 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 FIGURE B Based on limiting the line voltage drop to five volts at 150 of the rated amperes Symbology Double Insulated Canadian Standards Association Underwriters Laboratories Inc V Volts Alternating Current A Amperes n0 xxxx min No Load Revolut...

Page 8: ...orward backward movement before each use Do not operate the Tile Saw if the Blade Guard does not move freely Make sure the Blade Guard moves freely and does not touch the Saw Blade or any other part of the Saw in all angles and depths of cut Do not handle the Power Switch with wet hands Make sure the Tile Saw is located on a flat level sturdy surface capable of supporting the weight of the Saw and...

Page 9: ... supply will cause irreparable damage to the Pump Make sure the water supply used for theTile Saw is not dirty sandy and does not contain any corrosive chemical products Make sure to change the water when necessary while in use and rinse out the Tub after every use Never leave theTile Saw unattended when it is plugged into an electrical outlet Turn off the Tile Saw and unplug it from its electrica...

Page 10: ...dently contacted Industrial applications must follow OSHA requirements For your safety In extreme working conditions sensors in the Tile Saw will automatically switch off the Motor to prevent overheating In this event turn the Power Switch to its OFF position Wait five minutes or until the Motor has cooled Making sure your hands are dry depress the Circuit Breaker Then turn the Power Switch to its...

Page 11: ...cemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pace maker could cause interference or failure of the pacemaker WARNING The warnings and cautions discussed in this manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factor...

Page 12: ...t the bottom of Stand II 64 Turn the Adjust ing Knob clockwise or counterclockwise to keep the Tile Saw balanced on the floor See Figure F Attach the Handle I 38 to the Motor Bracket 111 using the Bolts 98 Spring Washers 95 and Washers 94 See Figure G 3 4 5 6 FIGURE D BOTTOM VIEW BOTTOM VIEW FIGURE E STAND II 64 STAND I 57 SUPPORT BRACKET 58 FIGURE F ADJUSTING KNOB 59 STAND II 64 ADJUSTING KNOB 59...

Page 13: ...444 3353 Page 13 Wheel Assembly 1 The Wheels 126 are connected to the Stand II 64 using Bolts 120 Lock Nuts 123 and Washers 121 See Fig 1 2 3 126 120 123 2 Lift the saw stand with the front handle to move it as shown in figure 5 REV 04 06 121 Stand II 64 ...

Page 14: ... Fill the Water Tray 67 with enough clean cold water so that the Water Pump 7 is about 3 4 submerged but not so much water that the Water Tray overflows See Figure I next page NOTE To prevent excessive wear on the Saw Blade 4 make sure to maintain a continuous flow of water over the entire Saw Blade while cutting Never cut anything if the water flow is not continuous To drain the Water Tray 67 rem...

Page 15: ...To Adjust the width between the Angle Cutting Guide 46 and a cutting slot in the Table 44 loosen the Butterfly Knob 47 on the Scale Rail 49 Move the Scale Rail to the desired position Then retighten the Butterfly Knob on the Scale Rail See Figure J Position the tile against the Scale Rail 49 and Angle Cutting Guide 46 See Figure J SCALE RAIL 49 ANGLE CUTTING GUIDE 46 BUTTERFLY KNOB 47 BUTTERFLY KN...

Page 16: ...Adjust the Flow Control Knob on the Water Pump 7 until the water reaches the edge of the Saw Blade 4 just before the Saw Blade would contact the tile being cut Make sure the Water Pump is supplying a continuous flow of water to the Saw Blade See Figure I page 15 FIGURE L HANDLE I 38 SAW BLADE 4 TILE TABLE 44 Hold the tile firmly against the Angle Cutting Guide and Scale Rail 49 with one hand Alway...

Page 17: ... If the Pump still does not operate properly it must be replaced To Make A Miter Cut 1 Loosen the Butterfly Knob 47 on the Angle Cutting Guide 46 and position the Angle Cutting Guide at the desired angle to the Scale Rail 49 Then retighten the Butterfly Knob 47 on the Angle Cutting Guide See Figure M 2 NOTE For a 45 degree cut you may also use the 45 Angle Cutting Guide 65 that is included as an a...

Page 18: ...n its OFF position and that the unit is unplugged from its electrical outlet before performing this procedure Remove the Bolts 91 Spring Washers 89 and Washers 88 from the Blade Guard 12 See Figure O 1 2 BOLT 91 SPRING WASHER 89 WASHER 88 BOLT 91 SPRING WASHER 89 WASHER 88 BLADE GUARD 12 Carefully lift up and move the Blade Guard 12 aside to expose the Saw Blade 4 See Figure P next page 3 FIGURE O...

Page 19: ...essary wear heavy duty gloves to avoid accidental cuts to hands and fingers With one Wrench 70 hold the Motor Arbor firmly in place while with the other Wrench 71 provided unscrew and remove the Nut 6 Next remove the Outside Flange 5 Then remove the old Saw Blade 4 See Figures P and Q 4 5 WRENCH 70 WRENCH 71 SAW BLADE 4 INSIDE FLANGE 3 DO NOT REMOVE FIGURE Q ...

Page 20: ... in the same direction as that of the Blade Guard 12 See Figure R Once the Saw Blade 4 is installed refasten the Outside Flange 5 and Nut 6 Make sure to tighten the Nut fully before using the Tile Saw See Figure P previous page Carefully lower the Blade Guard 12 back into its original position Then secure the Blade Guard in place using the Bolts 91 Spring Washers 89 and Washers 88 See Figure S 6 7...

Page 21: ... Inner Cover 7C to expose the Impeller Use a small brush and clean water to remove any debris on the Filter and Impeller If necessary replace the old Filter with a new Filter When finished replace the Inner Cover Filter and Outer Cover See Assy Diagram If the Water Pump 7 should fail first try cleaning the Filter 7B and Impeller of debris to make sure they are not plugged see Step 5 above If the W...

Page 22: ...CT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOREXPRESSLYSTATESTHATALLREPAIRSANDPARTSREPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER ...

Page 23: ...r 22 Knob I 23 Angle Scale 24 Rail Stand Left 25 Spacer Left 26 Slide Rail 27 Cable Lock 28 Flat Nut 29 Rail Stand Support 30 Rail Stand Spacer 31 Switch Cover Part Description 32 Circuit Breaker 33 Capacitor Fixture I 34 Capacitor 35 Switch Box 36 Capacitor Spacer 37 Power Switch 38 Handle I 39 Handle Grip 40 Spacer Right 41 Rail Stand Right 42 Butterfly Knob 43 Angle Scale 44 Table 45 Water Tube...

Page 24: ...quare Bolt 85 Lock Washer 86 Screw 87 Counter Bolt 88 Washer 89 Spring Washer 90 Bolt 91 Bolt 92 Bolt 93 Nut 94 Washer 95 Spring Washer Part Description 96 Bolt 97 Bolt 98 Bolt 99 Bolt 100 Bolt 101 Washer 102 Washer 103 Flat Nut 104 Lock Nut 105 Bolt 106 Nut 107 Lock Nut 108 Washer 109 Bolt 110 Control Box Seal 111 Motor Bracket 112 Handle Shell 113 Handle Pad I 114 Handle Pad II 115 Pump Connecto...

Page 25: ...nical questions please call 1 800 444 3353 Page 25 ASSEMBLY DIAGRAM NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts 7A 7B 7C 7D 62 60 REV 04 06 ...

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