Chicago Electric 68857 Owner'S Manual & Safety Instructions Download | Manualshive

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For technical questions, please call 1-800-444-3353.

Item 68857

part

description

Qty

1

Hex Wrench

1

2

Trigger

1

3

Lock Button

1

4

Lock Button Spring

3

5

Motor

1

6

Head Screw

10

7

Motor Bracket

2

8

Washer

3

9

Head Screw

3

10

Head Screw

1

11

Washer

1

12

External Spline Gear

1

13

Internal Spline Gear

1

14

Pressure Plate

1

15

Bearing (6002)

1

16

Pinion Wheel

1

17

Eccentric Pin

1

18

Needle Bearing

1

19

Middle Plate

1

20

Gearbox Cover

8

21

Left Housing

1

22

Screw

1

23

Ball Press Cover

1

24

Reciprocating Lever

1

25

Straight Pin

1

26

Slide Bearing

1

27

Wool Washer

1

part

description

Qty

28

Collet Ring

1

29

Compression Spring

1

30

Collet Pin

1

31

Inner Gasket

1

32

Torque Spring

1

33

Blade Collet

1

34

Collet Washer

1

35

Shoe

1

37

Gearshaft

1

38

Washer

2

39

Gearwheel

1

40

Bearing (6000)

1

41

Circlip

1

42

Bearing (608-2Z)

1

43

Gearbox

1

44

Washer

3

45

Shoe Adjustment Screw

2

46

Head Screw

1

47

Red wire

1

48

Black wire

1

49

Red wire

1

50

Black wire

1

51

Bracket

1

52

Spring

1

53

Top Pin

1

54

Right Housing

1

55

Screw

13

Reciprocating Saw parts list

Sa
Fet

Y

o

pe

R

ation

m

aintenance

Setup

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Summary of Contents for 68857

Page 1: ...ervice may not be included When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram...

Page 2: ...sonal injury Important Safety Information General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your battery operated cordless power tool Work area safety 1 Keep work area...

Page 3: ...s been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Power tool use and care 1 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer ...

Page 4: ...he blade 2 Do not reach underneath the workpiece The guard cannot protect you from the blade below the workpiece 3 Adjust the cutting depth to the thickness of the workpiece Less than a full tooth of the blade teeth should be visible below the workpiece 4 Never hold piece being cut in your hands or across your leg Secure the workpiece to a stable platform It is important to support the work proper...

Page 5: ... the guard and the spring are not operating properly they must be serviced before use Lower guard may operate sluggishly due to damaged parts gummy deposits or a build up of debris 12 Lower guard should be retracted manually only for special cuts such as plunge cuts and compound cuts Raise lower guard by retracting handle and as soon as blade enters the material the lower guard must be released Fo...

Page 6: ... cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and wo...

Page 7: ...ch satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Note Extension cords must not be used with this item s Charger Symbology D...

Page 8: ... 2 IN Arbor 10mm Cutting Capacity 1 9 16 IN 90 1 1 8 IN 45 Footplate Angle 0 45 LASER LIGHT DO NOT STARE INTO BEAM Max Output 1 mW Wavelength 650 nm CLASS II LASER PRODUCT This product complies with 21 CFR 1040 10 and 1040 11 Diode Mfr Yueqing Dengke Electron Ltd Xiaxue Industry Area Shifan Town Yue Qing City Zhejiang China Manufacture Date ___________ ______ AVOID EXPOSURE Laser light is emitted ...

Page 9: ...ein before set up or use of this product Charger Indicator LED s Green LED Continuously lit indicates charger is powered Red LED Flashing indicates that the battery is charging Continuously lit not flashing indicates that the battery has finished charging and should be removed from the charger Drill Driver Components and Controls Note For additional information regarding the parts listed in the fo...

Page 10: ... in the following pages refer to Circular Saw Parts List and Diagram on page 21 Fence Adjusting Knob 45 Depth Adjustment Knob 53 Laser Switch 38 Laser Guide 14 Trigger Lock Button 34 Spindle Lock Button 20 Depth Gauge Auxiliary Handle Trigger 36 Battery Pack Battery Button Bevel Adjustment Knob 42 Plate 50 Saw Blade 6 Bevel Scale Safety Operation Maintenance Setup ...

Page 11: ... Saw Parts List on page 22 and Reciprocating Saw Assembly Diagram on page 23 Blade Guard 35 Trigger 2 Battery Pack Battery Button Blade sold separately Lock Button 3 Blade Collet 33 Flashlight Components and Controls Note For additional information regarding the parts listed in the following pages refer to Flashlight Parts List and Diagram on page 20 Trigger 9 Handle Lens Cover 2 Safety Operation ...

Page 12: ...g behind the collar of the chuck with one hand rotate the collar of the Chuck 2 counterclockwise if needed and place the desired drill bit or screw driver bit into the drill between the Chuck Jaws 4 Hand tighten the Chuck until the bit is held securely in place centered between the Chuck Jaws 5 Slide the Speed Selector 16 at the top of the Drill Driver forward and back to adjust from the lower spe...

Page 13: ...ng it clockwise Adjusting Depth 1 Use the Depth Adjusting Knob 53 to adjust the Saw s cutting depth 2 Set the Plate 50 flat against the edge of the workpiece Loosen the Knob which will allow the Plate to be moved 3 Use the scale along the Depth Gauge located behind the main housing to determine depth of cut Adjust the depth of cut to just barely clear the workpiece and remove shavings This will re...

Page 14: ...attery Pack s terminals are designed to fit this Charger specifically If the Battery Pack does to not fit the Charger properly do not try to insert it Do not force a Battery Pack into the Charger 4 Plug the Power Supply into a grounded 120V 60Hz receptacle 5 Connect the Power Supply to the Charger The green power LED will light showing that power is supplied to the Charger 6 Slide the Battery Pack...

Page 15: ...ressure to follow the drill as it cuts the hole in the material 8 When drilling a hard smooth surface use a center punch not included to mark the desired hole This will prevent the drill bit from slipping as the hole is started Wood Drilling Tips a For best performance use high speed drill bits for wood drilling and turn the torque setting to the drill icon b Start wood drilling at very low speed ...

Page 16: ... release the trigger Make sure that the Movable Guard closes immediately 9 To prevent accidents turn off the tool and disconnect the Battery Pack after use 10 Clean then store the tool indoors out of children s reach Pocket Cut 11 WARNING Verify workpiece is clear of any hidden wiring and utility lines before cutting 12 Draw a line on the workpiece to indicate the cut Set the Blade s depth adjustm...

Page 17: ...5 When finished cutting release the Trigger to stop the tool 6 Remove the Battery Pack and the Saw Blade 7 Clean then store the Saw indoors and out of children s reach Plunge Cutting WARNING TO PREVENT SERIOUS INJURY FROM ELECTRICAL SHOCK AND FIRE Do not cut into areas where you cannot identify possible hazards behind or inside the surface being cut Note Before Plunge Cutting drill a hole large en...

Page 18: ...ly fit one way and press firmly until the Battery Pack locks in place 2 Make sure Charger is connected and operating properly Give enough time for Battery Pack to recharge properly 3 Dispose of old Battery Pack properly or recycle Replace Battery Pack 4 Have technician service tool Tool operates slowly 1 Forcing tool to work too fast 2 Battery Pack power low 3 Battery Pack burnt out 1 Allow tool t...

Page 19: ... and liability arising out of his or her repairs to the original product or replacement parts thereto or arising out of his or her installation of replacement parts thereto Drill Driver Parts List and Diagram Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are ...

Page 20: ...e Shield 1 2 Lens Cover 1 3 Reflector 1 4 Front Light Circuit Board 1 5 Screw 2 7 Top Cover 1 8 Tuning Fork 1 9 Trigger 1 Part Description Qty 10 Switch Pad 1 11 Switch Frame 1 12 Top Pin 1 13 Spring 1 14 Main Housing 1 15 Handle Housing 1 16 Screw 9 17 Bracket 1 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 Safety Operation Maintenance Setup ...

Page 21: ... 1 25 Bearing 6000 1 26 Output Shaft 1 27 Lock Block 1 Part Description Qty 28 Large Gear 1 29 Small Gear 1 30 Bearing 606 1 31 Gearbox Cover 1 32 Spring Pad Ø3 1 33 Motor 1 34 Trigger Lock Button 4 35 Trigger Spring 1 36 Trigger 1 37 Right Housing 1 38 Laser Switch 1 39 Laser Switch Frame 1 40 Rear Housing 1 41 Self Tapping Screw ST3x14 13 42 Bevel Adjusting Knob 2 43 Washer Ø6 5xØ15 2 44 Screw 1...

Page 22: ... Left Housing 1 22 Screw 1 23 Ball Press Cover 1 24 Reciprocating Lever 1 25 Straight Pin 1 26 Slide Bearing 1 27 Wool Washer 1 Part Description Qty 28 Collet Ring 1 29 Compression Spring 1 30 Collet Pin 1 31 Inner Gasket 1 32 Torque Spring 1 33 Blade Collet 1 34 Collet Washer 1 35 Shoe 1 37 Gearshaft 1 38 Washer 2 39 Gearwheel 1 40 Bearing 6000 1 41 Circlip 1 42 Bearing 608 2Z 1 43 Gearbox 1 44 W...

Page 23: ...Page 23 For technical questions please call 1 800 444 3353 Item 68857 Reciprocating Saw Assembly Diagram Safety Operation Maintenance Setup ...

Page 24: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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