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For technical questions, please call 1-800-444-3353.

Item 68852 

        

maintenance and Servicing

  procedures not specifically explained in this manual must be performed only by a qualified technician.

to pRevent SeRiouS injuRY FRom aCCidental opeRation:  Release the trigger and remove 

the Battery pack before performing any inspection, maintenance, or cleaning procedures.

to pRevent SeRiouS injuRY FRom tool FailuRe: do not use damaged equipment.  

if abnormal noise or vibration occurs, have the problem corrected before further use.

Cleaning, maintenance, and lubrication

1. 

BeFoRe eaCh uSe,

 inspect the general 

condition of the tool.  Check for:
•  leaking, swollen, or cracked battery pack, 
•  loose hardware, 
•  misalignment or binding of moving parts, 
•  cracked or broken parts, and 
•  any other condition that may 

affect its safe operation.

2. 

aFteR uSe,

 wipe external surfaces 

of the tool with clean cloth.

3. 

ni-Cd BatteRY muSt Be ReCYCled 

oR diSpoSed oF pRopeRlY.  

do not short, incinerate or open Battery pack.

4.  Disconnect battery pack and store battery pack, 

charger, and tool in dry, indoor area out of 

reach of children and away from metal objects 

(i.e., paperclips, coins) to prevent shorting.

troubleshooting

problem

possible Causes

likely Solutions

Tool will 

not start.

1.  Battery Pack not properly 

connected. 

 

2.  Battery Pack not 

properly charged.

3.  Battery Pack burnt-out. 

4.  Internal damage or wear.

1.  Remove Battery Pack, make sure there are no 

obstructions, reinsert the Battery Pack according 

to its shape (it should only fit one way), and press 

firmly until the Battery Pack locks in place.

2.  Make sure Charger is connected and operating properly.  

Give enough time for Battery Pack to recharge properly.

3.  Dispose of old Battery Pack properly or recycle.  

Replace Battery Pack.

4.  Have technician service tool.

Tool operates 

slowly.

1.  Forcing tool to work too fast.
2.  Battery Pack power low.
3.  Battery Pack burnt-out.

1.  Allow tool to work at its own rate.
2.  Recharge Battery Pack.
3.  Dispose of old Battery Pack properly or recycle.  

Replace Battery Pack.

Performance 

decreases 

over time.

1.  Accessory dull or damaged.
2.  Battery Pack wearing out.

1.  Keep cutting accessories sharp.  Replace as needed.
2.  Battery Pack capacity will gradually decrease through use.  

If symptoms are severe, recycle old Battery Pack 

(or dispose of properly) and replace it.

Excessive noise 

or rattling.

Internal damage or wear.  (Carbon 

brushes or bearings, for example.)

Have technician service tool.

Overheating.

1.  Forcing tool to work too fast.
2.  Accessory misaligned. 

3.  Accessory dull or damaged.
4.  Blocked motor housing vents. 

 

1.  Allow tool to work at its own rate.
2.  Check and correct accessory to fence 

and/or table alignment.

3.  Keep cutting accessories sharp.  Replace as needed.
4.  Wear ANSI-approved safety goggles and 

NIOSH-approved dust mask/respirator while 

blowing dust out of motor using compressed air.

  Follow all safety precautions whenever diagnosing or servicing the tool.   

disconnect Battery pack and Charger power supply before service.

Sa
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R

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m

aintenan

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Setup

Summary of Contents for 68852

Page 1: ...ice may not be included When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or...

Page 2: ...nal injury Important Safety Information General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your battery operated cordless power tool Work area safety 1 Keep work area c...

Page 3: ...s been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Power tool use and care 1 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer ...

Page 4: ...to a complete stop Moving parts can grab the surface and pull the tool out of your control 6 When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque 7 Do not leave the tool unattended when the Battery Pack is connected Turn off the tool and remove the Battery Pack before leaving 8 The battery Charger gets hot during use The Charger s heat can bui...

Page 5: ...particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries ner...

Page 6: ...andard Association and the National Electrical Code 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Note Extension cords must not be used with this item s Charger Symbology Double Insulated Canadian Standards Association Underwriters Laboratories Inc V Volts Alternating Current A Amperes n0 xxxx...

Page 7: ...fore set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 11 Functions Blade Guard 35 Trigger 2 Battery Pack not included Battery Button Saw Blade 36 Lock Button 3 Blade Collet 33 Charger Indicator LED s Green LED Continuously lit indicates charger is powered Red LED Flashing indicates that the batte...

Page 8: ...en or leaking Battery Pack or charge a non recommended type of Battery Pack 3 The Battery Pack s terminals are designed to fit this Charger specifically If the Battery Pack does to not fit the Charger properly do not try to insert it Do not force a Battery Pack into the Charger 4 Plug the Power Supply into a grounded 120V 60Hz receptacle 5 Connect the Power Supply to the Charger The green power LE...

Page 9: ...nd the Saw Blade 7 Clean then store the Saw indoors and out of children s reach Plunge Cutting WARNING TO PREVENT SERIOUS INJURY FROM ELECTRICAL SHOCK AND FIRE Do not cut into areas where you cannot identify possible hazards behind or inside the surface being cut Note Before Plunge Cutting drill a hole large enough to insert the Saw Blade Never allow the tip of the Saw Blade to contact the workpie...

Page 10: ...re there are no obstructions reinsert the Battery Pack according to its shape it should only fit one way and press firmly until the Battery Pack locks in place 2 Make sure Charger is connected and operating properly Give enough time for Battery Pack to recharge properly 3 Dispose of old Battery Pack properly or recycle Replace Battery Pack 4 Have technician service tool Tool operates slowly 1 Forc...

Page 11: ...tion Qty 20 Gearbox Cover 8 21 Left Housing 1 22 Screw 1 23 Ball Press Cover 1 24 Reciprocating Lever 1 25 Straight Pin 1 26 Slide Bearing 1 27 Wool Washer 1 28 Collet Ring 1 29 Compression Spring 1 30 Collet Pin 1 31 Inner Gasket 1 32 Torque Spring 1 33 Blade Collet 1 34 Collet Washer 1 35 Blade Guard 1 36 Saw Blade 1 37 Gearshaft 1 38 Washer 2 Part Description Qty 39 Gearwheel 1 40 Bearing 6000 ...

Page 12: ...als and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidenta...

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