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For technical questions, please call 1-800-444-3353.

Item 68852 

        

operating instructions

  Read the entiRe impoRtant SaFetY inFoRmation section at the beginning of this 

manual including all text under subheadings therein before set up or use of this product.

tool Set up

to pRevent SeRiouS injuRY FRom aCCidental opeRation: 

Release the trigger and remove the Battery pack before adjusting tool or installing accessories.
to pRevent injuRY: Wear heavy-duty work gloves when installing or removing the Saw Blade.
note:

  Choose the correct Saw Blade for the 

material being cut. Fine tooth Saw Blades are 

generally used for cutting metal. Saw Blades with 

larger teeth are generally used for cutting wood.
1.  To install the Blade:

a.  Twist Blade Collet (33) up (see 

direction arrow behind Collet).

b.  Insert the Blade, making sure 

the teeth face downward.

c.  Release the Collet, locking the Blade in place.
d.  Carefully pull on the Blade to make 

sure it is locked in place.

2.  To adjust the length of the Blade Guard (35):

a.  Insert the Hex Key (1) into the holes 

under the front of the housing.

b.  Turn the screws, loosening the Blade Guard.
c.  Adjust Blade Guard length to desired position.
d.  Then retighten screws, 

locking Blade Guard in place.

Charging

1.  Place the Battery Pack on a dry fireproof surface in 

a room where the temperature is from 50–104° F.

note:

 If recharging a newly spent Battery Pack, 

allow it to cool completely before charging.
2.  Examine the Battery Pack.  It must be 

undamaged, and a NiCd type Battery Pack.

  

do not charge a cracked, open, or 

leaking Battery pack, or charge a 

non-recommended type of Battery pack.

3.  The Battery Pack’s terminals are designed to fit 

this Charger specifically.  If the Battery Pack does 

to not fit the Charger properly, do not try to insert it.  

do not force a Battery pack into the Charger.

4.  Plug the Power Supply into a grounded, 

120V~, 60Hz receptacle.

5.  Connect the Power Supply to the Charger.  

The 

green

 power LED will light, showing 

that power is supplied to the Charger.

6.  Slide the Battery Pack into the charger until the 

button on the Battery Pack clicks into place.  

The Red LED will flash to show the Battery is 

charging and the Green LED will continue to stay lit.

note:

 The Battery Pack’s capacity will increase 

somewhat during the first few charging cycles. 

A fully discharged Battery Pack will take about 1 hour 

to fully charge. 

 

Recharging the Battery Pack for 

more than 1 hour can damage the battery cells. 
7.  While charging, the Battery Pack, Charger, and 

Power Supply may become warm to the touch. 

This is normal, and does not indicate a problem.

8.  The red LED will light continuously when the 

Battery Pack is charged. Unplug the Charger and 

disconnect it from the Battery Pack when finished.

9.  Allow the Battery Pack to cool 

completely before using it.

10. Press the Battery Button to release 

Battery Pack from the Charger.

Work piece and Work area Set up

1.  Designate a work area that is clean and well-lit.  

The work area must not allow access by children 

or pets to prevent distraction and injury.

2.  Secure loose work pieces using a vise or clamps 

(not included) to prevent movement while working.

3.  There must not be objects, such as utility lines, 

nearby that will present a hazard while working.

Sa
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Setup

Summary of Contents for 68852

Page 1: ...ice may not be included When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or...

Page 2: ...nal injury Important Safety Information General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your battery operated cordless power tool Work area safety 1 Keep work area c...

Page 3: ...s been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Power tool use and care 1 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer ...

Page 4: ...to a complete stop Moving parts can grab the surface and pull the tool out of your control 6 When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque 7 Do not leave the tool unattended when the Battery Pack is connected Turn off the tool and remove the Battery Pack before leaving 8 The battery Charger gets hot during use The Charger s heat can bui...

Page 5: ...particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries ner...

Page 6: ...andard Association and the National Electrical Code 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Note Extension cords must not be used with this item s Charger Symbology Double Insulated Canadian Standards Association Underwriters Laboratories Inc V Volts Alternating Current A Amperes n0 xxxx...

Page 7: ...fore set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 11 Functions Blade Guard 35 Trigger 2 Battery Pack not included Battery Button Saw Blade 36 Lock Button 3 Blade Collet 33 Charger Indicator LED s Green LED Continuously lit indicates charger is powered Red LED Flashing indicates that the batte...

Page 8: ...en or leaking Battery Pack or charge a non recommended type of Battery Pack 3 The Battery Pack s terminals are designed to fit this Charger specifically If the Battery Pack does to not fit the Charger properly do not try to insert it Do not force a Battery Pack into the Charger 4 Plug the Power Supply into a grounded 120V 60Hz receptacle 5 Connect the Power Supply to the Charger The green power LE...

Page 9: ...nd the Saw Blade 7 Clean then store the Saw indoors and out of children s reach Plunge Cutting WARNING TO PREVENT SERIOUS INJURY FROM ELECTRICAL SHOCK AND FIRE Do not cut into areas where you cannot identify possible hazards behind or inside the surface being cut Note Before Plunge Cutting drill a hole large enough to insert the Saw Blade Never allow the tip of the Saw Blade to contact the workpie...

Page 10: ...re there are no obstructions reinsert the Battery Pack according to its shape it should only fit one way and press firmly until the Battery Pack locks in place 2 Make sure Charger is connected and operating properly Give enough time for Battery Pack to recharge properly 3 Dispose of old Battery Pack properly or recycle Replace Battery Pack 4 Have technician service tool Tool operates slowly 1 Forc...

Page 11: ...tion Qty 20 Gearbox Cover 8 21 Left Housing 1 22 Screw 1 23 Ball Press Cover 1 24 Reciprocating Lever 1 25 Straight Pin 1 26 Slide Bearing 1 27 Wool Washer 1 28 Collet Ring 1 29 Compression Spring 1 30 Collet Pin 1 31 Inner Gasket 1 32 Torque Spring 1 33 Blade Collet 1 34 Collet Washer 1 35 Blade Guard 1 36 Saw Blade 1 37 Gearshaft 1 38 Washer 2 Part Description Qty 39 Gearwheel 1 40 Bearing 6000 ...

Page 12: ...als and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidenta...

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