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For technical questions, please call 1-888-866-5797.

Item 68221 

        

SAFET

y

Op

ERA

TION

M

AINTENANCE

SETU

p

Workpiece and Work Area Set Up

1.  Designate a work area that is clean and well-lit.  

The work area must not allow access by children 

or pets to prevent distraction and injury.

2.  Route the power cord along a safe route to reach 

the work area without creating a tripping hazard or 

exposing the power cord to possible damage.  The 

power cord must reach the work area with enough 

extra length to allow free movement while working.

3.  There must not be objects, such as utility lines, 

nearby that will present a hazard while working.

4.  You must use personal safety equipment 

including, but not limited to, ANSI-approved 

eye protection.  Wear heavy-duty gloves 

when handling the saw chain.

5.  Before beginning work, provide for sparks 

and debris that will fly off the work surface.

General Operating Instructions

1.  Unplug the Sharpener.

2.  Refer to the saw chain’s instructions to 

determine the sharpening angle.

3.  With the angled cutting edges facing right, 

place the saw chain in the Vise, engaging the 

chain on the spokes of the Chain Wheels.

Angle 

Arrow

Miter 

Gauge

Chain 

Roller

Chain Wheel 

(inside Vise) 

Figure E

4.  Squeeze the Vise Handle to test clamping 

tension.  Adjust the Clamp Lock Nut until the saw 

chain does not move while being clamped.

5. 

Sharpening the right-hand cutters:

a.  Loosen the Angle Adjustment Knob, align 

the Angle Arrow to the correct angle to the 

left

 of 0 on the Miter Gauge, then tighten the 

Angle Adjustment Knob.  See 

Figure E.

b.  Turn the Chain Roller until the first right-hand 

cutter is in position.  Then, engage the Chain 

Stop to keep saw chain from moving.

c.  Pull down on the Handle to bring the Grinding 

Wheel into the Gullet, then make adjustments: 

•  Turn the Chain Stop Adjustment Knob until 

the Grinding Wheel just grazes the cutting 

edge.  Tighten the Chain Stop Lock Nut.

•  Turn the Depth Adjustment Knob until the 

Grinding Wheel is just above the bottom of the 

Gullet.  Tighten the Depth Adjustment Lock Nut.

Cutting 

Edge Gullet

Figure F:  Right-hand Cutter

d.  Plug in the Sharpener and turn it on.
e.  Allow the Sharpener to come up to full speed.  
f.  Squeeze the Vise Handle and pull down on 

the Handle until the Grinding Wheel makes 

contact with and sharpens the cutting edge.

CAUTION!

  Turn the Sharpener off before moving chain.

g.  Turn the Chain Roller until the next 

cutter is in position.  Turn the Sharpener 

on, then sharpen that cutter.

h.  Continue until all of the cutters 

have been sharpened.

i.  Turn off the Sharpener, then unplug it.

6. 

Sharpening the left-hand cutters:

Note:

  Leave the chain in the Vise.

a.  Loosen the Angle Adjustment Knob, align 

the Angle Arrow to the correct angle to 

the 

right

 of 0 on the Miter Gauge, then 

tighten the Angle Adjustment Knob.

b.  Turn the Chain Roller until the first left-hand cutter 

is in position.  Then, engage the Chain Stop.

c.  Follow instructions for 

5. Sharpening the right-

hand cutters:

 beginning at 

c. 

and ending at

  i.

Gullet

Cutting 

Edge

Figure G:  Left-hand Cutter

7.  Clean and oil the chain before 

reinstalling it on the chain saw.

8.  To prevent accidents, turn off the tool and unplug 

the tool from its electrical outlet after use.  Clean, 

then store the tool indoors out of children’s reach.

Summary of Contents for 68221

Page 1: ...place for future reference When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2010 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams ...

Page 2: ...Y INFORMATION General Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference 1 KEEP GUARDS IN PLACE and in working order 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed...

Page 3: ...hen practical It s safer than using your hand and it frees both hands to operate tool 13 DON T OVERREACH Keep proper footing and balance at all times 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 15 DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the lik...

Page 4: ...rom beneath grinder 9 Wear a full face shield over ANSI approved safety goggles during use 10 Do not grind with side of wheel unless wheel is specifically designed for that type of grinding 11 DO NOT OPERATE WITH ANY GUARD DISABLED DAMAGED OR REMOVED Moving guards must move freely and close instantly 12 The use of accessories or attachments not recommended by the manufacturer may result in a risk ...

Page 5: ...lied by the operator Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ...

Page 6: ...orizontal surface 1 Position the Sharpener on the mounting surface so that the mounting stop butts up against the vertical edge of the surface 2 Using the Base as a template mark locations of mounting holes 3 Drill pilot holes appropriate for the proper hardware sold separately described under Specifications on page 5 at the marked locations 4 Align mounting holes with pilot holes then secure the ...

Page 7: ...Setup Functions Handle Vise Handle Depth Adjustment Knob Depth Adjustment Lock Nut Chain Stop Adjustment Knob Vise Clamp Plate Clamp Lock Nut Chain Roller Knob Angle Adjustment Knob Chain Roller Knob Chain Stop Depth Adjustment Stop Depth Adjustment Plate Power Switch Vise Cable Chain Stop Lock Nut ...

Page 8: ...remove the Grinding Wheel Grinding Wheel Cover Outer Flange Inner Flange Spindle Arbor Grinding Wheel Screws Figure D 4 Closely inspect the wheel before mounting Perform a ring test on the wheel unless wheel is smaller than 4 or is an unusual shape as follows a Suspend wheel using a dowel or finger through the arbor hole b Tap Wheel Here 45 45 45 45 Hang Wheel from Dowel V E R T I C A L C E N T E ...

Page 9: ...stment Knob See Figure E b Turn the Chain Roller until the first right hand cutter is in position Then engage the Chain Stop to keep saw chain from moving c Pull down on the Handle to bring the Grinding Wheel into the Gullet then make adjustments Turn the Chain Stop Adjustment Knob until the Grinding Wheel just grazes the cutting edge Tighten the Chain Stop Lock Nut Turn the Depth Adjustment Knob ...

Page 10: ...are misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth 3 Periodically wear ANSI approved safety goggles and NIOSH approved breathing protection and blow dust and grit out of the motor vents using dry compressed air 4 Replace the Grinding ...

Page 11: ...meter for its length and load See Table A on page 3 Performance decreases over time 1 Accessory dull or damaged 2 Carbon brushes worn or damaged 1 Keep cutting accessories sharp Replace as needed 2 Have qualified technician replace brushes Excessive noise or rattling 1 Internal damage or wear Carbon brushes or bearings for example 1 Have technician service tool Overheating 1 Forcing machine to wor...

Page 12: ...ANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS...

Page 13: ...afety Operation Maintenance Setup Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts ...

Page 14: ... Wheel Cover 1 20 Screw 3 21 Nut 1 22 Nut 2 23 Spring Washer 2 24 Mat 2 25 Screw 2 30 Power Cord 1 31 Snap Spring 2 32 Torsion Spring 1 33 Pin Roll 1 34 Base 1 Part Description Qty 35 Vise Cable 1 36 Screw 1 37 Mat 3 38 Steel Tube 1 39 Chain Stop 1 40 Swing Arm 1 41 Cushion 1 42 Chain Stop Adjustment Knob 1 43 Chain Stop Lock Nut 2 44 Vise Base 1 45 Nut 1 46 Screw 2 47 Mat 2 48 Inner Vise Clamp 1 ...

Page 15: ...all 1 888 866 5797 Item 68221 Safety Operation Maintenance Setup Assembly Diagram 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 ...

Page 16: ...so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If o...

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